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Clean Hydrogen Partnership

unintended hydrogen formation from metallic powder

Event

Event ID
640
Quality
Description

A spontaneous combustion took place at drums containing lithium metal powder which were charged with argon gas for experiments. Lithium metal powder had usually been stored inside films of fluid paraffin to avoid its contact with water. In an attempt to recycle and re-use the powder, i nthis case it had been placed in in sealed drums under protective argon atmosphere. Due to an incomplete sealing , air moisture accessed the drums and by reaction with lithium, produced hydrogen. In addition, the reaction heat built up under hot and humid condition on the day of accident, leading to the ignition of hydrogen and/or lithium.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
fire
Macro-region
Asia
Country
Japan
Date
Component involved
chemical storage tank
Failure mode
leak & ignition
Initiating cause
accidental air entrance
Root CAUSE analysis

The ROOT CAUSE seems a combination of a bad design and execution of a new, experimental way to store highly flammable substances: drums not properly sealed against gaseous/ vapours entrance, no possibility to monitor the process, lack of risk assessment. Unknown is the role of supervisors/ management.

Root causes
Date entry in HIAD
01/01/2020

Facility

Application
Steel and metals industry
Sub-application
lithium production
Hydrogen supply chain stage
All components affected

lithium powders,

Location type
Unknown
Location
industrial area
Operational condition
Pre-event occurrences

An experimental operation was attempted

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0

In-depth data

Release type
gas-solid mixture
Involved substances (% vol)
H2,
lithium
Probable IGNITION SOURCE

References

Sources categories
RISCAD
Reference & weblink

Orignal source lost. RISCAD is closed.