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Clean Hydrogen Partnership

Roll-over of a truck carrying CGH2 cylinders

Event

Event ID
298
Quality
Description

A truck was traveling on a highway carrying three hydrogen pallets. When trying to pass a vehicle ahead, the driver moved too far to the right, causing the wheels to hitting a snow-covered roadside ditch. The vehicle lost balance and overturn. One of the cartridges fell due to the impact, and both the vehicle and the cartridge were burned.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
fire
Macro-region
Asia
Country
Japan
Date
Component involved
valve (generic)
Failure mode
rupture & ignition
Initiating cause
impact, rollover, crash
Root CAUSE analysis

The INITIATING was the driver losing control of the truck.
The ROOT CAUSE was not having properly secured and protected the cylinders.

Root causes
Date entry in HIAD
30/08/2025

Facility

Application
Hydrogen transport and distribution
Sub-application
CGH2 cylinders truck
Hydrogen supply chain stage
All components affected

valve, cylinders, pallets

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Process pressure range [MPa]
medium to high pressure (10 to 50 MPa)
Location type
Open
Location
highway or similar
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Release temperature [°C]
25
Probable IGNITION SOURCE

References

Sources categories
KHK
Reference & weblink

High Pressure Gas Accident Cases Database of the KHK (High Pressure Gas Safety Association):
https://www.khk.or.jp/public_information/incident_investigation/hpg_inc…
(accessed May 2025)