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Clean Hydrogen Partnership

Road incident CGH2 tube trailer

Event

Event ID
338
Quality
Description

This accident happened on the SS66 road and involved a trailer transporting compressed hydrogen cylinders. The 50 l cylinders were in packages of 16 cylinders each.

Due to the breaking of fixing straps, cylinder packages fell on the middle of the road.
The damage to the gas collector of the package and to some cylinders valves caused a gas release with consequent deflagration, with consequent damage to the first vehicle following the truck and to the glass door of house in the vicinity

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Europe
Country
Italy
Date
Component involved
piping (collector)
Failure mode
rupture & ignition
Initiating cause
impact, rollover, crash
Root CAUSE analysis

The INITIATING CAUSE was the breaking or loosing of the fixing strap, which caused one or more H2 cylinder packages falling from the truck.
Damage to some the cylinder heads caused release and consequent ignition.
The ROOT CAUSE lies in the design of the design supposed to guarantee the integrity of the transport. It is not only about the shortcoming of the strapping system, but also about protecting critical safety elements of the cylinders packaging.

Root causes
Date entry in HIAD
28/02/2009

Facility

Application
Hydrogen transport and distribution
Sub-application
CGH2 cylinders truck
Hydrogen supply chain stage
All components affected

Truck, cylinders rack

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Process pressure range [MPa]
medium to high pressure (10 to 50 MPa)
Location type
Open
Location
populated area
Operational condition
Pre-event occurrences

The truk was travelling on a city road.

Description of the facility/unit/process/substances

DESCRIPTION OF CARGO
Each package had a capacity of approx. 12 Kg. Assuming that they were all full, full damage to one package would have released its total quantity. it is however not possible to deduce from the photo how many cylinders' valves failed.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Post-event summary

Considerable damage to the first vehicle following the truck and to the glass door of house in the vicinity.
The photo in the reference shown three packages of 16 cylinders each fallen from the truck. Only one having lost all its cylinders.

Emergency action

The fire brigade cooled the cylinders with by nebulized water. At the same time, they evacuated two persons that were working in the vicinity and closed the road to the traffic.
A thermal camera allowed to assess the temperature of the cylinders, therefore assisting the cooling of the hot spots.
The last operation was the emptying of the of the cylinders under jets of nebulized water.

Lesson Learnt

Lesson Learnt

The analysis of this accident has revealed the followings critical points which shall be used as recommendations:
1. Lack of a system indicating the pressure inside the cylinders.
The knowledge of the pressure is critical for the formulation of the correct rescue procedures.
2. Lack of a system visualising/confirming that all the cylinder valves are closed.
All valves should be closed during transport. If however a valve was forgotten open, a damage to the gas collector will be enough to release the whole content of that cylinder.
3. The package design did not offer the structural resistance required to protect the cylinders in case of fall-off the trucks.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Release temperature [°C]
25
Release pressure [MPa]
20
Probable IGNITION SOURCE
Explosion type

References

Sources categories
Scientific article
Reference & weblink

Munaro et al., Hydrogen trasport safety: case of compressed
Gaseous tube trailer, paper presented at Int. Conference on Hydrogen Safety ICHS 2005.
http://conference.ing.unipi.it/ichs2005/Papers/230001.pdf
(accessed June 2020)

Munaro et al., Hydrogen trasport safety: case of compressed
Gaseous tube trailer, presentation at Int. Conference on Hydrogen Safety ICHS 2005.
http://conference.ing.unipi.it/ichs2005/Papers/230001.pdf
(accessed June 2020)