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Clean Hydrogen Partnership

Release of syngas from an ammonia production unit

Event

Event ID
819
Quality
Description

In an ammonia production unit, a 350-bar leakage of synthesis gas (ammonia + hydrogen)
occurred in the compressor room. The leak was the result of the failure of a weld on a line (2") at the outlet of the compressor.
A flammable cloud formed in the room (15 m x 105 m), 30 to 45 seconds later.
One of the electric motors of the four compressors present was probably at the origin of the ignition, which brought first to an explosion followed by a fire which lasted about ten minutes.
8 people injured, the surrounding buildings were damaged in various ways, as well as the cooling tower and the plant's acid production unit.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
Component involved
compressor / booster / pump (weld)
Failure mode
rupture & ignition
Initiating cause
unknown
Root CAUSE analysis

the INITIATING cause was the failure of a weld on a line (2 ") at the outlet of a compressor.
The root cause is unknown

Root causes
Date entry in HIAD
01/01/2020

Facility

Application
Chemical industry
Sub-application
Ammonia production
Hydrogen supply chain stage
All components affected

ammonia reactor, syngas compressor

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Process pressure range [MPa]
medium to high pressure (10 to 50 MPa)
Location type
Confined
Location
industrial area
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
8
Post-event summary

8 people injured, the surrounding buildings are damaged in various ways, as is the cooling tower and the plant's acid production unit; property damage was estimated at $ 13.4 million.

Emergency action

A fire lasted about ten minutes.

In-depth data

Release type
gas mixture
Involved substances (% vol)
H2,
NH3
Release temperature [°C]
25
Release pressure [MPa]
35
Probable IGNITION SOURCE
Explosion type

References

Sources categories
ARIA
Reference & weblink