Event
- Event ID
- 819
- Quality
- Description
In an ammonia production unit, a 350-bar leakage of synthesis gas (ammonia + hydrogen)
occurred in the compressor room. The leak was the result of the failure of a weld on a line (2") at the outlet of the compressor.
A flammable cloud formed in the room (15 m x 105 m), 30 to 45 seconds later.
One of the electric motors of the four compressors present was probably at the origin of the ignition, which brought first to an explosion followed by a fire which lasted about ten minutes.
8 people injured, the surrounding buildings were damaged in various ways, as well as the cooling tower and the plant's acid production unit.- Event Initiating system
- Classification of the physical effects
- Hydrogen Release and Ignition
- Nature of the consequences
- Macro-region
- North America
- Country
- United States
- Date
- Component involved
- compressor / booster / pump (weld)
- Failure mode
- rupture & ignition
- Initiating cause
- unknown
- Root CAUSE analysis
the INITIATING cause was the failure of a weld on a line (2 ") at the outlet of a compressor.
The root cause is unknown- Root causes
- Date entry in HIAD
- 01/01/2020
Facility
- Application
- Chemical industry
- Sub-application
- Ammonia production
- Hydrogen supply chain stage
- All components affected
ammonia reactor, syngas compressor
- Process temperature range [C]
- ambient temperature (-50°C to +50°C)
- Process pressure range [MPa]
- medium to high pressure (10 to 50 MPa)
- Location type
- Confined
- Location
- industrial area
- Operational condition
Emergency & Consequences
- Number of fatalities
- 0
- Number of injured persons
- 8
- Post-event summary
8 people injured, the surrounding buildings are damaged in various ways, as is the cooling tower and the plant's acid production unit; property damage was estimated at $ 13.4 million.
- Emergency action
A fire lasted about ten minutes.
In-depth data
- Release type
- gas mixture
- Involved substances (% vol)
- H2,
NH3 - Release temperature [°C]
- 25
- Release pressure [MPa]
- 35
- Probable IGNITION SOURCE
- Explosion type
References
- Sources categories
- ARIA
- Reference & weblink
ARIA data base
https://www.aria.developpement-durable.gouv.fr/accident/5427/
(accessed December 2025)