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Clean Hydrogen Partnership

Release from a LH2 tanker during transfer

Event

Event ID
422
Quality
Description

The incident happened during a liquid hydrogen delivery at a customer site. When the drivers were pressurising the tanker preparing for hydrogen transfer, the safety relief system rupture disc failed prematurely. The released gaseous hydrogen ignited.
The drivers quickly activated the vent system fire abatement system and extinguished the flame and allowed the venting pressure to reduce. When the pressure was stabilised, they switched the pressure control system to the secondary pressure relief system and continued their product delivery without any further incident. The primary rupture disc was replaced upon return to the home terminal.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
fire
Macro-region
North America
Country
United States
Date
Component involved
PRD (burst disc)
Failure mode
premature activation & venting
Initiating cause
unknown
Root CAUSE analysis

The INITIAL was an a premature burst of the pressure relief burst disc.
The drivers were able to mitigate consequences by following the procedure for these cases. They were clearly well trained and the procedure was effective.
It unknown if the burst disc was damages, aged, wrongly installed or of the wrong materials.
Therefore is the ROOT CAUSE unknown.

Root causes
Date entry in HIAD
01/01/2017

Facility

Application
Hydrogen transport and distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
All components affected

burst disc

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Open
Location
industrial area
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
400
Emergency action

The drivers
(a) activated the vent system fire abatement system and extinguished the flame
(b) allowed the venting pressure to reduce.
(c) switched the pressure control system to the secondary pressure relief system
(d) continued their product delivery without any further incident.
The primary rupture disc was replaced upon return to the home terminal.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Released amount (kg)
3.3
Release pressure [MPa]
0.42
Probable IGNITION SOURCE

References

Sources categories
PHMSA
Reference & weblink

Incident I-1996110731 of the US Pipeline and Hazardous Materials Safety Administration PHMSA:
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%…
(accessed September 2024)