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Clean Hydrogen Partnership

Release from LH2 tanker during loading

Event

Event ID
541
Quality
Description

A road tanker was being loaded with liquid hydrogen from a 15,000 gallon storage tank, when fire broke out after 1 inch rupture disc failed, ignition source was a loose connection in down stream piping. The ignition was not immediate after rupture.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
fire
Macro-region
North America
Country
United States
Date
Component involved
PRD (burst disc)
Failure mode
premature activation & venting
Initiating cause
unknown
Root CAUSE analysis

The INITIATING CAUSE was the opening of a burst disc.
IGNITION SOURE was a loose connection in the vent pipe (the report is unclear, probably a spark was attributed to this loose connection).

The report does not explicitly states that the disc failed before the set nominal pressure, but it can be assumed so, because the tank was still being filled. The ROOT CAUSE is nevertheless unknown.

Root causes
Unknown
Date entry in HIAD
01/01/2020

Facility

Application
Hydrogen transport and distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
All components affected

burst disc

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Unknown
Location
unknown
Operational condition
Pre-event occurrences

The tank was being loaded.
The storage quantity given here represents to total quantity in the stationary storage from which the tanker was being loaded.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0

Lesson Learnt

Lesson Learnt

No , because the report does not provide the details required for a conclusion on the causes.
Case 1: the burst disc opened at the set nominal pressure: the tank had been overfilled, ROOT CAUSE = wrong operation.
Case 2: the burst failed prematurely ROOT CAUSE = disc material/component failure or installation failure

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE

References

Sources categories
News
Reference & weblink

This event was reported in HIAD 1.0 and referenced as from NFPA, 06663.