Event
- Event ID
- 423
- Quality
- Description
A liquid hydrogen tanker was travelling on a highway, when the driver noticed vapour exiting the rear tanker cabinet. The driver stopped the vehicle in a safe location and discovered that the vapour return valve was not sufficiently closed. The driver tightly closed the valve and the vapour leak was secured. The trip was completed safely without any further incident.
- Event Initiating system
- Classification of the physical effects
- Unignited Hydrogen Release
- Nature of the consequences
- leak no ignition
- Macro-region
- North America
- Country
- United States
- Date
- Component involved
- valve (vapour return valve)
- Failure mode
- rupture, no ignition
- Initiating cause
- loss of tightness (road vibrations)
- Root CAUSE analysis
The INITIATING cause was the vapour return valve not properly closed, similar events have been attributed this to road vibrations.
The ROOT CAUSE was a design which did not took into account the whole range of mechanical solicitations which the pressure control system of the trailer could experiment when travelling.
- Root causes
- Date entry in HIAD
- 01/01/2017
Facility
- Application
- Hydrogen transport and distribution
- Sub-application
- LH2 tanker
- Hydrogen supply chain stage
- All components affected
valve
- Process temperature range [C]
- cryogenic temperature (below -50°C)
- Process pressure range [MPa]
- low to medium pressure (below 2 MPa)
- Location type
- Open
- Location
- highway or similar
- Operational condition
Emergency & Consequences
- Number of fatalities
- 0
- Number of injured persons
- 0
- Currency
- US$
- Property loss (onsite)
- 15
- Emergency action
The driver closed the vapour return valve stopping the leak.
Lesson Learnt
- Lesson Learnt
This incident is very similar to other, such as the 070, which attributed to road vibrations the opening of the vapour return valve.
Independently from the root cause, releases of hydrogen in the control cabinet can generate flammable mixture with explosion potential, as found out by J. Song et al., Hydrogen leakage and diffusion in the operational cabin of hydrogen tube bundle containers: A CFD study, International Journal of Hydrogen Energy 88 (2024) 986–1002.
The passive ventilation of the involved cabinet is unknown, however, the fact that the driver opened it without further precautious measures indicated a lack of attention to explosion hazards.
In-depth data
- Release type
- gas
- Involved substances (% vol)
- H2 100%
- Release pressure [MPa]
- 0.42
- Probable IGNITION SOURCE
References
- Sources categories
- PHMSA
- Reference & weblink
Incident I-1999010487 of the US Pipeline and Hazardous Materials Safety Administration PHMSA:
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%…
(accessed September 2024)