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Clean Hydrogen Partnership

Release from a LH2 tanker

Event

Event ID
423
Quality
Description

A liquid hydrogen tanker was travelling on a highway, when the driver noticed vapour exiting the rear tanker cabinet. The driver stopped the vehicle in a safe location and discovered that the vapour return valve was not sufficiently closed. The driver tightly closed the valve and the vapour leak was secured. The trip was completed safely without any further incident.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
North America
Country
United States
Date
Component involved
valve (vapour return valve)
Failure mode
rupture, no ignition
Initiating cause
loss of tightness (road vibrations)
Root CAUSE analysis

The INITIATING cause was the vapour return valve not properly closed, similar events have been attributed this to road vibrations.

The ROOT CAUSE was a design which did not took into account the whole range of mechanical solicitations which the pressure control system of the trailer could experiment when travelling.

Root causes
Date entry in HIAD
01/01/2017

Facility

Application
Hydrogen transport and distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
All components affected

valve

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Open
Location
highway or similar
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
15
Emergency action

The driver closed the vapour return valve stopping the leak.

Lesson Learnt

Lesson Learnt

This incident is very similar to other, such as the 070, which attributed to road vibrations the opening of the vapour return valve.

Independently from the root cause, releases of hydrogen in the control cabinet can generate flammable mixture with explosion potential, as found out by J. Song et al., Hydrogen leakage and diffusion in the operational cabin of hydrogen tube bundle containers: A CFD study, International Journal of Hydrogen Energy 88 (2024) 986–1002.
The passive ventilation of the involved cabinet is unknown, however, the fact that the driver opened it without further precautious measures indicated a lack of attention to explosion hazards.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Release pressure [MPa]
0.42
Probable IGNITION SOURCE

References

Sources categories
PHMSA
Reference & weblink

Incident I-1999010487 of the US Pipeline and Hazardous Materials Safety Administration PHMSA:
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%…
(accessed September 2024)