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Clean Hydrogen Partnership

Release from a LH2 tanker

Event

Event ID
355
Quality
Description

A continuous venting of hydrogen from a LH2 tanker occurred during highway transportation. Trailer delivered at test site and vacuum pressure checked to be less than 1 micron. The tank pressure was 50 psig (ca. 3.5 bar). Attempts were made to stop the venting by thawing the manual vent valve; also, the burst disc was nearly frosted.

Eventually, the LH2 was transferred and the external piping warmed with water. The rupture disc was replaced.
The loss was about 3886 gallons (ca 14710 l = ca. 1 t of hydrogen).

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
North America
Country
United States
Date
-
Component involved
PRD (burst disc)
Failure mode
premature activation & venting
Initiating cause
material degradation (generic)
Root CAUSE analysis

The rupture disc had a number of holes but was not completely blown out. The leak probably existed throughout the entire trip.

Root causes
Date entry in HIAD
16/11/2024

Facility

Application
Hydrogen transport and distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
All components affected

burst disc

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Open
Location
highway or similar
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
15.000
Post-event summary

A loss of 1000 kg of hydrogen. Assuming a cost of hydrogen of 12 to 15 US$, an order of magnitude of the propoerty total loss could be estimated.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Released amount (kg)
1000
Release pressure [MPa]
0.35
Probable IGNITION SOURCE

References

Sources categories
ORDIN
Reference & weblink

Mishap no 3 in
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565
https://ntrs.nasa.gov/citations/19740020344