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Clean Hydrogen Partnership

Release and fire from a hydrogen pipeline

Event

Event ID
1060
Quality
Description

An in-line inspection of the hydrogen pipeline was being conducted and prior to the last run of the in-line inspection tool (magnetic flux leakage), hydrogen gas was released and ignited from a blind flange connection failure on a temporary separator filter installed at the receiver site.
The fire was immediately identified by on-site personnel. There were no injuries. The pipeline section was isolated and de-pressurised to the facility flare. Local emergency responders were dispatched and contained and extinguished the fire. The fire affected the station piping and equipment in the surrounding area. Repairs and/or replacement of affected piping and equipment were completed and re-commissioned.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
fire
Macro-region
North America
Country
United States
Date
Component involved
pipeline (flange)
Failure mode
rupture & ignition
Initiating cause
unknown
Root CAUSE analysis

Failure of a blind flange connection, which had been temporarily installed to allow for an in-line inspection.
According to the PHMSA report, there was no indication that the actions of the controller(s) or control room were the cause of, or a contributing factor to, the incident.

Root causes
Date entry in HIAD
01/07/2024

Facility

Application
Hydrogen transport and distribution
Sub-application
Pipeline
Hydrogen supply chain stage
All components affected

aboveground pipeline, blind flange connection

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Process pressure range [MPa]
medium to high pressure (10 to 50 MPa)
Location type
Open
Location
countryside or desert
Operational condition
Pre-event occurrences

The incident occurred during an inline inspection.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
1.451.027
Emergency action

The pipeline section was isolated and de-pressurised to the facility flare. Local emergency responders were dispatched and contained and extinguished the fire. The fire affected the station piping and equipment in the surrounding area.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Released amount (kg)
1974
Release temperature [°C]
25
Release pressure [MPa]
10.2
Probable IGNITION SOURCE

References

Sources categories
PHMSA
Reference & weblink

US Pipeline and Hazardous Materials Safety Administration PHMSA:
https://www.phmsa.dot.gov/safety-reports/pipeline-failure-investigation…