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Clean Hydrogen Partnership

Pressure increase in a LH2 tanker

Event

Event ID
424
Quality
Description

A liquid hydrogen tanker was returning empty to its home terminal. When the drivers noted that the inner vessel was building pressure. The drivers advised their supervisor and were advised to find a safe location and to safely vent -off the pressure. The pressure was successfully reduced and the tank stabilised. The trailer could resume the travel.
The inspection found that the annular space vacuum had degenerated to 1000 microns, allowing an increased heat transfer which caused the pressure rise. A vacuum integrity check was completed and the vacuum restored before the next loading of the trailer.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
North America
Country
United States
Date
Component involved
LH2 tank (road tanker)
Failure mode
manual venting
Initiating cause
over-pressurisation (thermal insulation degradation)
Root CAUSE analysis

The INITIAL was an increase of the pressure inside the LH2 trailer.
The ROOT CAUSE was a reduction of the thermal isolation capacity of the tank external shell.

Root causes
Date entry in HIAD
01/01/2017

Facility

Application
Hydrogen transport and distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
All components affected

vacuum thermal insulation

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Open
Location
highway or similar
Operational condition
Pre-event occurrences

The LH2 trailer had a capacity of 3500 kg, but it was almost empty, containing only gaseous hydrogen

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
900
Post-event summary

Only 1.0 kg went lost during the manual ' stabilisation' venting.

Emergency action

The increase in pressure was handled by performing a manual venting which brought back the pressure to a value lower than the nominal one.

Lesson Learnt

Lesson Learnt

The safe systems and procedures worked as expected. The increase in pressure was due to a decrease of the thermal isolation capacity of the tank external shell.
For these cases, in this type of LH2 trailer-tractor the drivers could continuously monitor the pressure from inside the cabin, and notified the head quarter, receiving instructions. They were trained in performing a procedure called in jargon a ‘ stabilisation’ of the tank pressure, consisting in a manual venting aiming at reducing the pressure well below the nominal value.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Released amount (kg)
1
Probable IGNITION SOURCE

References

Sources categories
PHMSA
Reference & weblink

Incident I-1999010487 of the US Pipeline and Hazardous Materials Safety Administration PHMSA:
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%…
(accessed September 2024)