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Clean Hydrogen Partnership

Over pressurisation of a LH2 trailer

Event

Event ID
1116
Quality
Description

A LH2 trailer had delivered hydrogen to a customer and on the way was heading back to base, when the tank pressure rose from 40 psi to 128 psi. The drivers stopped at a truck parking place and called the alarm number. The local police department gave permission to release pressure from the trailer. The fire fighters were called to stand by. The pressure was released without problems.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
North America
Country
United States
Date
Component involved
LH2 tank (road tanker)
Failure mode
rupture, no ignition
Initiating cause
over-pressurisation (wrong operation)
Root CAUSE analysis

The INITIAL CAUSE was over-pressurisation of the LH2 tank, which caused an intervention of the drivers to reduce pressure.
BY using as proxy several similar events, ROOT CAUSE could be tentatively attributed to the failure to 'stabilise' the pressure of the tanker after delivery and before leaving customer's site. This is a procedure aiming at avoiding over-pressurisation by cold gaseous hydrogen during the return travel.

Root causes
Date entry in HIAD
09/09/2024

Facility

Application
Hydrogen transport and distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
All components affected

Vent

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Open
Location
highway or similar
Operational condition
Pre-event occurrences

The driver had terminated the delivery of LH2 to a customer's site. It can be assumed that the trailer was (almost) empty.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
0
Post-event summary

A negligible amount of hydrogen was released.

Emergency action

The emergency was quickly ended by the intervention of the drivers, who performed a manual pressure release operation.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE

References

Sources categories
PHMSA
Reference & weblink

Incident I-2001100429 of the US Pipeline and Hazardous Materials Safety Administration PHMSA:
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%…
(accessed September 2024)