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Clean Hydrogen Partnership

Over-pressurisation of a LH2 tanker

Event

Event ID
561
Quality
Description

A full liquid hydrogen tanker was approaching a stop at a vehicle weight station, when the driver noticed vapours coming from the tank vent. The driver parked the vehicle, inspected the tanker and found that the manual vent valve had opened slightly about 1/4 turn. The driver tightly closed the valve and all venting stopped. The vehicle proceeded to customer destination without further incident (approximately 3 hr driving).

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
North America
Country
United States
Date
Component involved
valve (generic)
Failure mode
leak, no ignition
Initiating cause
loss of tightness (road vibrations)
Root CAUSE analysis

The INITIAL CAUSE of the release was a partially open valve.
The ROOT CAUSE seems to be the lack of detailed step transport management procedure.

Root causes
Date entry in HIAD
01/01/2020

Facility

Application
Hydrogen transport and distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
All components affected

manual vent valve

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Open
Location
highway or similar
Operational condition
Pre-event occurrences

The tanker was full

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
350
Post-event summary

A negligible amount of hydrogen was released.

Emergency action

The drivers stopped at a truck parking place and called the alarm number. The local police department gave permission to release pressure from the tanker . The fire fighters were called to stand by. The pressure was released without problems.

Lesson Learnt

Corrective Measures

The operative procedure was modified to require the driver to ensure that the valves are securely closed before departing, at the loading and unloading locations, and during all safety checks.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE

References

Sources categories
PHMSA
Reference & weblink

Incident I-1998030280 of the US Pipeline and Hazardous Materials Safety Administration PHMSA:
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%…
(accessed September 2024)