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Clean Hydrogen Partnership

Over-pressurisation of a LH2 tanker

Event

Event ID
374
Quality
Description

A liquid hydrogen tanker was loaded at the home base and dispatched to a customer (approximately 790 km). The internal vessel pressure after filling was 8 psig (1.4 bara). During transit, the pressure remained stable at 8 psig until a safety check after 8 hours indicated a pressure of 17 psig (2.2 bara).
The drivers received instructions from their home terminal to switch to the 50 psi (4.5 bara) safety relief valve. The next safety check after additional 3.5 hours revealed a pressure rise to 30 psig (3.1 bara).
The drivers were instructed to move to a safe, isolated area to conduct a controlled venting. After venting down to 18 psig, the drivers continued transit to the customer site without further blow down.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
North America
Country
United States
Date
Component involved
LH2 tank (road tanker)
Failure mode
manual venting
Initiating cause
over-pressurisation (boil-off)
Root CAUSE analysis

The INITIATING CAUSE of the event was the increase of the internal pressure of the LH2 tank.

The report does not give insights on root causes. It could have been caused ((1) by over-pressurisation (overload) during filling at the base terminal, or (2) by a reduction of the thermal insulation capacity of the tank walls. It could also (3) have been integral part of the foreseen safety measures to be undertaken to counterbalance boil-off during a long travel.

Therefore, ROOT CAUSE is unknown.

Root causes
Unknown
Date entry in HIAD
16/11/2024

Facility

Application
Hydrogen transport and distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
All components affected

LH2 tank overpressure

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Open
Location
highway or similar
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
25
Post-event summary

A negligible amount of hydrogen was released, with a loos of only 25 US dollars

Emergency action

A manual hydrogen vent was executed to reduce (in jargon 'to stabilise") the vapour pressure inside the LH2 tank. The drivers could handle the emergency alone.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Released amount (kg)
0
Release pressure [MPa]
0.14
Probable IGNITION SOURCE

References

Sources categories
PHMSA
Reference & weblink

Report I-1993081243 of the US Pipeline and Hazardous Materials Safety Administration PHMSA:
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%…
(accessed September 2024)