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Clean Hydrogen Partnership

Over-pressurisation of a LH2 tanker

Event

Event ID
63
Quality
Description

A liquid hydrogen tanker was returning almost empty to the base terminal. The drivers noted a pressure rise in the tanker stopped at a remote area of a rest area and performed a controlled venting.
It was determined they had not properly stabilised the tank internal pressure before leaving the customer site. The vehicle was thoroughly inspected prior to its next dispatch.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
North America
Country
United States
Date
Component involved
LH2 tank (road tanker)
Failure mode
manual venting
Initiating cause
over-pressurisation (wrong operation)
Root CAUSE analysis

INITIAL CAUSE was over-pressurisation of the tank during the journey.
The ROOT CAUSE was the failing to successfully perform stabilisation of the tank after delivery.

Root causes
Date entry in HIAD
31/12/2024

Facility

Application
Hydrogen transport and distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
All components affected

over-pressure

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Open
Location
highway or similar
Operational condition
Pre-event occurrences

The tank stabilisation procedure had not been performed properly after the transfer of the liquid hydrogen.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
300
Post-event summary

No loss is reported

Emergency action

The drivers performed a stabilisation procedure on the highway.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Released amount (kg)
0.67
Probable IGNITION SOURCE

References

Sources categories
PHMSA
Reference & weblink

Event incident ID I-1990080589 of the PHMSA database (Pipeline and Hazardous Materials Safety Administration, 1996),
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages
(accessed September 2024)