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Clean Hydrogen Partnership

Leakage at a hydrogen refilling station in a airport

Event

Event ID
1064
Quality
Description

This near miss occurred at the at an airport's hydrogen refilling station.
Around 4:30 a.m., the hydrogen detector of the station was triggered and a sound and light alarm were activated. The hydrogen filling station was up in safe mode and the hydrogen storage system isolated. The connection pipes were purged via the vent and the power supply cut off.
An on-call technician from the company in charge of managing the station arrived at 6:15 a.m., confirmed that the installation has been made safe and stopped the alarm.
The leak was located on the compressor’s filter. This filter was located in a restricted and confined space controlled by a gas detector. The detector triggered the alarm because the concentration of hydrogen in the atmosphere had reached its safety limit (25% of the lower explosive limit). Nevertheless the amount of dispersed hydrogen have been very low. The defective filter was replaced.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
Europe
Country
France
Date
Component involved
compressor / booster / pump
Failure mode
leak, no ignition
Initiating cause
unknown
Root CAUSE analysis

The initiating cause of the event was a loss of confinement of a gasket inside the filter of the hydrogen compressor.

Root causes
Date entry in HIAD
01/07/2024

Facility

Application
Hydrogen refuelling station
Sub-application
HRS
Hydrogen supply chain stage
All components affected

Compressors, filter, gasket

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Location type
Open
Location
airport or airborne
Operational condition
Pre-event occurrences

Approximately one month before, another hydrogen leak had affected the same HRS (See HIAD 1063)

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Property loss (onsite)
0
Post-event summary

The supplier was officially contacted to identify the causes of this loss of tightness. The station was put not back in service till the supplier replied.

Emergency action

The leaking hydrogen triggered the alarm of the safety detector in place, and the station was put in safe mode, apparently automatically, although the source of the event does not explicitly says so.

Lesson Learnt

Corrective Measures

Following the event, the airport operator asked the hydrogen station operator:
• to inform local companies of risk management at hydrogen production facilities;
• to adjust the on-site intervention of technicians according to the need of the local companies.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Release temperature [°C]
25
Probable IGNITION SOURCE

References

Sources categories
ARIA
Reference & weblink