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Clean Hydrogen Partnership

Leak from a LH2 tanker

Event

Event ID
68
Quality
Description

A liquid hydrogen tanker-tractor was travelling on a highway, when the drivers noticed vapour coming from the tank. They pulled the vehicle safely off the road and discovered that the vapour was coming out of the tanker cabinet doors. They opened the cabinet doors and let the vapour dissipated immediately. A vapour recovery valve had opened 1/4 of a turn and the dust cap had vibrated off the vapour recovery line. The drivers tightened the valve and put the dust cap bank on. The leak stopped immediately.
Since the drivers confirmed that the valve and the cap were tightened at the beginning of the trip, road vibration must have caused the valve to open slightly and the dust cap to come off.
The drivers resumed the journey without any further incidents.
Vibrations associated with the piping and cabinet area of this tanker model are being reviewed by company engineers in an effort to eliminate the risk induced by vibrations.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
North America
Country
United States
Date
Component involved
flange (bolts)
Failure mode
leak, no ignition
Initiating cause
loss of tightness (road vibrations)
Root CAUSE analysis

The INITIATING was the slight opening of a valve due to road vibrations.
The ROOT CAUSE can only be assumed, related to design and perhaps material shortcoming.

Root causes
Date entry in HIAD
04/10/2024

Facility

Application
Hydrogen transport and distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
All components affected

valve, dust cap, vibrations

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Open
Location
highway or similar
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
2
Emergency action

The drivers tightened the valve and put the dust cap bank on. The leak stopped immediately.

Lesson Learnt

Lesson Learnt

Vibrations as cause of releases due to partial opening of valves are a recurrent problem reported in the PHMSA dataset during a period between 1990 and 2000. It is probable that later on a better design, better choice of materials and more accurate operative procedures contributed to reduce the frequency of the occurrence.

Corrective Measures

The PHMSA report states that "Vibrations associated with the piping and cabinet area of this model trailer are being reviewed by company engineers in an effort to eliminate the risk induced by vibrations."

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE

References

Sources categories
PHMSA
Reference & weblink

Report I-1992040745 of the US Pipeline and Hazardous Materials Safety Administration PHMSA:
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%…
(accessed September 2024)