Skip to main content
Clean Hydrogen Partnership

Leak from a CGH2 tube trailer

Event

Event ID
1215
Quality
Description

A leak occurred on a tube trailer while parked at a rest area of a highway. The trailer was very probably full.
Hearing a hissing noise, the driver concluded that hydrogen was leaking from of the trailer and alerted the authorities.

Emergency services and police intervened and evacuated the rest area, which remained closed for about eight hours. The truck was decoupled from the trailer. An expert of the hydrogen shipping company arrived on site, and employees of a nearby refinery assisted with hydrogen detecting equipment. Specially trained firemen wearing breathing apparatus attended the scene and performed a controlled release of the hydrogen.

A source mentioned by the online news reported that the leak was suspected to come likely form a crack on the supply line.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
Europe
Country
Germany
Date
Component involved
piping (generic)
Failure mode
rupture, no ignition
Initiating cause
material degradation (generic)
Root CAUSE analysis

The INITIATING CAUSE was a release from a tube trailer, possibly from a crack on the supply line.
The ROOT CAUSE is unknown.

Root causes
Unknown
Date entry in HIAD
30/09/2025

Facility

Application
Hydrogen transport and distribution
Sub-application
CGH2 tube trailer
Hydrogen supply chain stage
All components affected

supply line

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Process pressure range [MPa]
medium to high pressure (10 to 50 MPa)
Location type
Open
Location
highway or similar
Operational condition
Pre-event occurrences

According to the news, the driver discovered the leak by hearing a hissing sound when parked at a rest station. If this is confirmed, it means that the trailer was leaking already before, when travelling, and that it is unknown for how long.

Description of the facility/unit/process/substances

DESCRIPTION OF THE TRAILER
The news do not provide information on the configuration and operative data of the tubes. Very probably this was a trailer with vertically aligned tubes of type IV (carbon fibre reinforced plastic wrapped composites).
The version affected inthis eventwas probably cosnsiting of 127 tubes (44,450l), at a working pressure 300bar.
The payload was 11,100 m³ of hydrogen (950 kg).
The video shows firemen searching for the leak inside the main body of hte trailer. From this, it could be deducced that th leak occurred at one of the piping connecting the individual tubes to the main line to the rear cabinet.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Property loss (onsite)
0
Post-event summary

No injury, property loss or environmental impact.
Only the whole hydrogen cargo was released to the atmosphere

Emergency action

Emergency services and police intervened and evacuated the rest area, was evacuated and remained closed for about eight hours. The truck was decoupled from the trailer. An expert of the hydrogen shipping company arrived on site, and employees of a nearby refinery assisted with hydrogen detecting equipment. Specially trained firemen wearing breathing apparatus attended the scene and performed a controlled release of the hydrogen.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Release temperature [°C]
25
Release pressure [MPa]
30
Probable IGNITION SOURCE

References

Sources categories
News
Reference & weblink

Grafschafter Nachricht on YouTube
https://www.youtube.com/watch?v=CU4H3UOBbxU
(accessed September 2025)

News from fire department Lohne
https://www.ortsfeuerwehr-lohne.de/einsaetze/ansicht/41790/h3x-gefahrgu…
9accesed November 2025)