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Clean Hydrogen Partnership

Internal explosion of a vent line

Event

Event ID
398
Quality
Description

Test facility H2 vent line exploded destroying about 150 feet of line. The flare stack was on at the time.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
-
Component involved
venting system (line)
Failure mode
internal explosion
Initiating cause
inadequate or no purge
Root CAUSE analysis

The line had not been properly purged after removing and installing a vent valve in the system. Ignition of the hydrogen-air mixture occurred either from flare stack or from static charge.

Root causes
Date entry in HIAD
01/11/2025

Facility

Application
Non-road vehicles
Sub-application
Aerospace
Hydrogen supply chain stage
All components affected

vent

Location type
Unknown
Location
countryside or desert
Operational condition
UNKNOWN
Pre-event occurrences

The vent line had been earlier maintained, by re-installation of a vent valve. It is unknown if the incident occurred during testing or shutdown venting.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Post-event summary

Only part of the vent line was destroyed.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE
Explosion type

References

Sources categories
ORDIN
Reference & weblink

Mishap no 58 in
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565
https://ntrs.nasa.gov/citations/19740020344

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)
confidential
(accessed October 2025)

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002