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Clean Hydrogen Partnership

Hydrogen release while loading hydrogen to a CGH2 tube trailer

Event

Event ID
941
Quality
Description

A small hydrogen leak occurred at the connection between the hose and the tube trailer, which was being loaded at an industrial gas company. Alerted by the noise, the driver of the vehicle gave the alert.
Firefighters from the petrochemical platform to which the plant belongs stopped the leak by closing the manual valves on the tank.
The tank, initially at 200 bar, lost only 10 bar in 3h30. Therefore, the site's sensors did not activate because of the small size of the leak.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
Europe
Country
France
Date
Component involved
joint/connection (hose)
Failure mode
rupture, no ignition
Initiating cause
unknown
Root causes
Unknown
Date entry in HIAD
01/01/2018

Facility

Application
Hydrogen transport and distribution
Sub-application
CGH2 tube trailer
Hydrogen supply chain stage
All components affected

unclear if liquid or compressed tanker

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Process pressure range [MPa]
medium to high pressure (10 to 50 MPa)
Location type
Open
Location
industrial area
Operational condition
Pre-event occurrences

The near miss occurred during hydrogen tank truck loading

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Post-event summary

10 bar lost in a 220 bar tank in 3 hours 30 minutes

Emergency action

Firefighters from the nearby petrochemical platform stopped the leak by closing the manual valves on the tank.

Lesson Learnt

Lesson Learnt

The lack on details on tank, the loading operation and the position of the hydrogen detectors does not allow for a specific lesson learnt. The fact that the detector did not spotted the leak because too small, demonstrates the importance of a careful placement of the detection system.
Under other circumstances (confined space), a small, undetected leak can be the source of a potentially great hazard.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Release temperature [°C]
25
Release pressure [MPa]
20
Probable IGNITION SOURCE

References

Sources categories
ARIA
Reference & weblink

Event description in the French database ARIA
https://www.aria.developpement-durable.gouv.fr/accident/42107/
(accessed October 2020)