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Clean Hydrogen Partnership

Hydrogen release from a LH2 tanker

Event

Event ID
113
Quality
Description

A liquid hydrogen tanker was en route on the highway when the driver noticed a vapour plume in the rear-view mirror. The driver exited the highway and stopped at the first available safe location.
Upon inspection of the cargo, the driver noticed that the pressure in the inner vessel of the double-walled tank had risen above 3.45 barg (50 psig), causing the opening of the safety relief valve.
Later, a thorough inspection revealed a leak in the annular space vacuum relief plate, leading to a loss of vacuum. That failure increased the heat transfer to the cryogenic hydrogen, consequently increasing vaporisation.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
North America
Country
United States
Date
Component involved
PRD (valve)
Failure mode
correct activation & venting
Initiating cause
over-pressurisation (thermal insulation degradation)
Root CAUSE analysis

The INITIATING CAUSE was a loss of vacuum of he insulation shell of the liquid hydrogen tank. The Pressure Relief Device (PRD) worked as expected.

Root causes
Date entry in HIAD
25/08/2024

Facility

Application
Hydrogen transport and distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
All components affected

PRD

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Open
Location
highway or similar
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Property loss (onsite)
0
Post-event summary

This is a near miss. The PRD functioned as expected, releasing the hydrogen vapour in overpressure

Emergency action

No emergency action was necessary: the pressure in the inner vessel of the double-walled tank had risen above 3.45 barg (50 psig), and the safety relief valve opened to release excess hydrogen vapour.

Lesson Learnt

Lesson Learnt

This is an example of a successful mitigation of a mechanical failure. On a liquid hydrogen tank, the function of the Pressure Relief Device (PRD) is to release hydrogen vapour, when the tank internal pressure increase due to the evaporation of liquid hydrogen. The reduction of the insulation capacity of the tank accelerated the evaporation rate and the PRD released more vapour. In this way, the internal pressure of the tank remained below the maximal allowed value.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Release pressure [MPa]
0.345
Probable IGNITION SOURCE

References

Sources categories
PHMSA
Reference & weblink

Event incident ID I-1996071466 of the PHMSA database (Pipeline and Hazardous Materials Safety Administration, 1996),
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages
(accessed September 2024)

A. Jimenez, C. Groth,
Hazards associated with pressure relief devices in hydrogen systems,
Journal of Loss Prevention in the Process Industries
91 (2024), 105380, https://doi.org/10.1016/j.jlp.2024.105380