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Clean Hydrogen Partnership

Hydrogen explosion at a renewable diesel plant

Event

Event ID
1172
Quality
Description

An explosion occurred at a company treating waste biofuel sources, such as beef tallow and other animal fats, vegetable oils and used cooking oil. Hydrogen was used, in presence of catalysts, to break down complex fatty molecules known as triglycerides. The process turns the animal and vegetable fats into chemicals closer to more traditional hydrocarbon fuels, like diesel. Nothing is known on the exact location and the unit affected. 

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
Component involved
reactor / oven / furnace / test chamber
Failure mode
rupture
Initiating cause
unknown
Root causes
Date entry in HIAD
30/04/2025

Facility

Application
Petrochemical industry
Sub-application
Hydrodesulphurisation process
Hydrogen supply chain stage
All components affected

hydroprocessing unit

Process temperature range [C]
High temperature (100°C to 500°C)
Process pressure range [MPa]
medium pressure (2 to 10 MPa)
Location type
Unknown
Location
industrial area
Operational condition
Description of the facility/unit/process/substances

The industrial catalytic hydroprocessing (or hydrotreating) of animal fats, vegetable oils, and used cooking oils transforms them into paraffinic renewable diesel (commonly referred to as HVO—Hydrotreated Vegetable Oil).

Emergency & Consequences

Number of fatalities
0
Number of injured persons
2
Emergency action

Local fire fighters intervened. The plant was shut down for days.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE
Explosion type

References

Sources categories
News
Reference & weblink

USNEWS, Sept 19, 2024 https://www.usnews.com/news/best-states/louisiana/articles/2024-09-19/the-cause-of-a-fire-that-injured-2-people-at-a-louisiana-chemical-plant-remains-under-investigation (acessed uAgust 2025)

Online news of Hydrogen Insight: https://www.hydrogeninsight.com/industrial/two-workers-airlifted-to-hospital-after-reported-hydrogen-gas-explosion-at-chevron-plant-in-louisiana/2-1-1713112 (accessed April 2025)

H2 news of 20/09/2025 https://www.google.com/url?sa=t&source=web&rct=j&url=https%3A%2F%2Fwww.h2-view.com%2Fstory%2Fhydrogen-explosion-at-chevrons-louisiana-facility-reports%2F2115132.article%2F%23%3A~%3Atext%3DA%2520hydrogen%2520gas%2520explosion%2520has%2Cthe%2520support%2520of%2520local%2520responders.&ved=0CAEQ1fkOahcKEwiY6ovqwuWSAxUAAAAAHQAAAAAQEQ&opi=89978449

The Advocate news of 10/10/2024 https://www.theadvocate.com/baton_rouge/news/environment/dangerous-fire-at-geismar-biofuel-plant-followed-repair-work/article_30652d38-8723-11ef-bfcd-b7b3c12fd21e.html (acccessed Feb 2026)