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Clean Hydrogen Partnership

Hydrogen cylinders explosion at a power plant

Event

Event ID
680
Quality
Description

The explosion happened in two hydrogen tanks which were receiving and storing hydrogen produced by a water electrolyser via two water ring compressors. The hydrogen was then used as coolant of the power generator of the plant.
The plant had been shut down on August 24 to 26 and resumed the hydrogen production and storage on August 27. On August 28, after that the tanks had supplied hydrogen to the generator for 20 hours, the hydrogen purity in the generator dropped suddenly to 85%. The two tanks were disconnected for hydrogen purity sampling and the generator was further supplied with standard hydrogen bottles. The quality check indicated a purity of 95%. One of the two tanks was then re-connected to the electrolyser after approximately 7 hours.
Again, the purity in the generator indicated 85% hydrogen purity. 20 minutes later, both tanks exploded, resulting in two fatalities, 18 injured by fragments and extensive blast damage in a 100 m radius.
An investigation from the incident reported that all the gas supplied to the receiver over a 20-hours period had been air. The explosion has been assessed at TNT equivalent 275 kg.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Asia
Country
China
Date
Component involved
CGH2 tank (stationary)
Failure mode
internal explosion
Initiating cause
accidental air entrance
Root CAUSE analysis

The INITIATING cause was the erroneous and undetected supply of air to hydrogen tanks. The investigation report is confidential and not available, however one of the sources reported preliminary findings. The most probable failure mechanism was a pipe full of water, located between the electrolysers, gas holder and water ring compressors. This pipe was 60 cm below ground level in a trench, and probably filled with water during the re-commissioning of the plant. The water lock, combined with at least two vents being left open at the inlet to the water ring compressor, allowed air to be sucked into this section by the compressor.

Although the exact ROOT CAUSES were not reported, a source mentioned cumbersome and counter-intuitive operative schemes and deactivated existing safeguards. Moreover, personnel had no knowledge of the hydrogen physical and combustion properties and there was a lack of HAZOP study.

Root causes
Date entry in HIAD
01/01/2020

Facility

Application
Power plant
Sub-application
coal-fired power plant
Hydrogen supply chain stage
All components affected

hydrogen cylinders

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Process pressure range [MPa]
medium to high pressure (10 to 50 MPa)
Location type
Confined
Location
industrial area
Operational condition
Description of the facility/unit/process/substances

WATER RING COMPRESSOR
A water ring compressor is a rotary positive displacement machine that uses a rotating ring of water, formed by an eccentric impeller, to trap and compress gas. As the impeller spins, centrifugal force pushes the water against the casing, forming a ring that creates individual compression chambers between the vanes. The eccentrically positioned impeller causes these chambers to increase in volume (sucking in gas) and then decrease in volume (compressing [as) during each revolution.
{from Wikipedia: https://en.wikipedia.org/wiki/Liquid-ring_pump]

ASSESSEMENT OF TANKS CONTENT
The tanks were 8.7 m high and had a 1.12 m diameter. The nominal pressure deliverd by the high-pressure compressor was 13.6 MPa., but the tank pressure before the explosion is reported to be 6.9 MPa.

Emergency & Consequences

Number of fatalities
2
Number of injured persons
18
Post-event summary

Two fatalities; 18 injured by fragments. Extensive blast damage IN A RADIUS OF 100 m (Roof, storeroom and concrete blast walls destroyed).

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Release temperature [°C]
25
Release pressure [MPa]
13.6
Probable IGNITION SOURCE
Explosion type

References

Sources categories
Scientific article
Reference & weblink

Prof. J. Lee presentation at 1st European Summer School on Hydrogen Safety (ESSH)
available at the HySafe project site
http://www.hysafe.org/science/eAcademy/php/1stesshsprogramme.php
(see slides from 13 to 15, accessed October 2020)

South China Morning Post news of 8 Aug. 1993:
https://www.scmp.com/article/39587/report-reveals-list-errors?module=pe…
(accessed August 2023)

Rigas F., Amyotte P., Hydrogen safety, Green chemistry and chemical engineering, CRC Press, Taylor & Frances Group; 2012. ISBN-13: 978-1439862315

HAZARDOUS CARGO BULLETIN INCIDENT LOG, 1992, OCT.
This source is not available anymore.
The HCB site goes back only to 2008 (accessed October 2020)