Event
- Event ID
- 680
- Quality
- Description
The explosion happened in two hydrogen tanks which were receiving and storing hydrogen produced by a water electrolyser via two water ring compressors. The hydrogen was then used as coolant of the power generator of the plant.
The plant had been shut down on August 24 to 26 and resumed the hydrogen production and storage on August 27. On August 28, after that the tanks had supplied hydrogen to the generator for 20 hours, the hydrogen purity in the generator dropped suddenly to 85%. The two tanks were disconnected for hydrogen purity sampling and the generator was further supplied with standard hydrogen bottles. The quality check indicated a purity of 95%. One of the two tanks was then re-connected to the electrolyser after approximately 7 hours.
Again, the purity in the generator indicated 85% hydrogen purity. 20 minutes later, both tanks exploded, resulting in two fatalities, 18 injured by fragments and extensive blast damage in a 100 m radius.
An investigation from the incident reported that all the gas supplied to the receiver over a 20-hours period had been air. The explosion has been assessed at TNT equivalent 275 kg.- Event Initiating system
- Classification of the physical effects
- Hydrogen Release and Ignition
- Nature of the consequences
- Macro-region
- Asia
- Country
- China
- Date
- Component involved
- CGH2 tank (stationary)
- Failure mode
- internal explosion
- Initiating cause
- accidental air entrance
- Root CAUSE analysis
The INITIATING cause was the erroneous and undetected supply of air to hydrogen tanks. The investigation report is confidential and not available, however one of the sources reported preliminary findings. The most probable failure mechanism was a pipe full of water, located between the electrolysers, gas holder and water ring compressors. This pipe was 60 cm below ground level in a trench, and probably filled with water during the re-commissioning of the plant. The water lock, combined with at least two vents being left open at the inlet to the water ring compressor, allowed air to be sucked into this section by the compressor.
Although the exact ROOT CAUSES were not reported, a source mentioned cumbersome and counter-intuitive operative schemes and deactivated existing safeguards. Moreover, personnel had no knowledge of the hydrogen physical and combustion properties and there was a lack of HAZOP study.
- Root causes
- Date entry in HIAD
- 01/01/2020
Facility
- Application
- Power plant
- Sub-application
- coal-fired power plant
- Hydrogen supply chain stage
- All components affected
hydrogen cylinders
- Process temperature range [C]
- ambient temperature (-50°C to +50°C)
- Process pressure range [MPa]
- medium to high pressure (10 to 50 MPa)
- Location type
- Confined
- Location
- industrial area
- Operational condition
- Description of the facility/unit/process/substances
WATER RING COMPRESSOR
A water ring compressor is a rotary positive displacement machine that uses a rotating ring of water, formed by an eccentric impeller, to trap and compress gas. As the impeller spins, centrifugal force pushes the water against the casing, forming a ring that creates individual compression chambers between the vanes. The eccentrically positioned impeller causes these chambers to increase in volume (sucking in gas) and then decrease in volume (compressing [as) during each revolution.
{from Wikipedia: https://en.wikipedia.org/wiki/Liquid-ring_pump]ASSESSEMENT OF TANKS CONTENT
The tanks were 8.7 m high and had a 1.12 m diameter. The nominal pressure deliverd by the high-pressure compressor was 13.6 MPa., but the tank pressure before the explosion is reported to be 6.9 MPa.
Emergency & Consequences
- Number of fatalities
- 2
- Number of injured persons
- 18
- Post-event summary
Two fatalities; 18 injured by fragments. Extensive blast damage IN A RADIUS OF 100 m (Roof, storeroom and concrete blast walls destroyed).
In-depth data
- Release type
- gas
- Involved substances (% vol)
- H2 100%
- Release temperature [°C]
- 25
- Release pressure [MPa]
- 13.6
- Probable IGNITION SOURCE
- Explosion type
References
- Sources categories
- Scientific article
- Reference & weblink
Prof. J. Lee presentation at 1st European Summer School on Hydrogen Safety (ESSH)
available at the HySafe project site
http://www.hysafe.org/science/eAcademy/php/1stesshsprogramme.php
(see slides from 13 to 15, accessed October 2020)South China Morning Post news of 8 Aug. 1993:
https://www.scmp.com/article/39587/report-reveals-list-errors?module=pe…
(accessed August 2023)Rigas F., Amyotte P., Hydrogen safety, Green chemistry and chemical engineering, CRC Press, Taylor & Frances Group; 2012. ISBN-13: 978-1439862315
HAZARDOUS CARGO BULLETIN INCIDENT LOG, 1992, OCT.
This source is not available anymore.
The HCB site goes back only to 2008 (accessed October 2020)