Skip to main content
Clean Hydrogen Partnership

Fire in a zirconium production plant

Event

Event ID
37
Quality
Description

Due to the failure of a exhaust system, compressed hydrogen leaked into an area containing electrical components, with consequent fire.
Leakage was allowed when exhaust system failed.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
fire
Macro-region
North America
Country
United States
Date
Component involved
venting system (stack)
Failure mode
leak & ignition
Initiating cause
unknown
Root CAUSE analysis

The INITIATING CAUSE was the failure of a exhaust vent, which caused hydrogen to access an indoor area with ignition source.

According to Zalosh’ report, when the venting system failed, ‘leakage was allowed’. If this means that the operator decided to execute anyhow a venting, taking into account the diffusion on hydrogen into the workshop, the ROOT CAUSE could be related to an inadequate management decision.
In addition, it could be also related to an inadequate risk assessment in the design phase, which did not consider this specific accidental scenario and therefore did not take the required mitigating measures.

Root causes
Date entry in HIAD
28/02/2009

Facility

Application
Steel and metals industry
Sub-application
Zr metallurgy
Hydrogen supply chain stage
All components affected

zirconium production line, hydrogen exhaust system, electrical area

Location type
Unknown
Location
industrial area
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
8.000
Post-event summary

No injuries, 8000 $ material damage

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE

References

Sources categories
Zalosh
Reference & weblink

Table II of Appendix A of Zalosh and Short
COMPARATIVE ANALYSIS OF HYDROGEN FIRE AND EXPLOSION INCIDENTS
Quarterly Report No. 2 for Period December 1, 1977 - February 28, 1978
https://www.osti.gov/biblio/6566131
(accessed September 2020)