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Clean Hydrogen Partnership

Fire while transferring LH2

Event

Event ID
1130
Quality
Description

A small fire developed at the connection hose between the LH2 delivery trailer and the customer stationary tank. The driver intervened to isolate the hose first on the delivery side, and then at the receiving tank.
The fire lasted approximately 15-20 minutes.
The investigation revealed that customer tank hose seal was not meeting the design specification.

DETAILED DESCRIPTION
(A) When approximately half of the loading had been transferred, the driver noticed a small leak developing at the connection between the hose and the customer tank.
(B) The driver started the process to shut down the fill, by closing the trycock valve and shutting down the delivery pump (a trycock valve is a manual valve used to check the filling level and to stop the overall filling). Meanwhile, the leak rapidly accelerated and ignited. The driver quickly got back to trailer and shut down the truck.
(C) With the pump down and the trycock valve closed, the supply side of the transfer was isolated. The fire slowed significantly, but was still burning, probably due to liquid remained in the hose. The driver was then able to close the top fill valve at the receiving tank. In this way the hose was isolated at both sides.
(D) The driver notified the customer and the emergency response services.
(E) The driver performed a helium purge and disconnected the hose under emergency services supervision.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
fire
Macro-region
North America
Country
United States
Date
Component involved
joint/connection (gasket)
Failure mode
rupture & ignition
Initiating cause
wrong component
Root CAUSE analysis

The INITIATING CAUSE was a hydrogen leak from a connection.

The emergency procedure was followed successfully

The ROOT CAUSE was the use of a seal for the connection not meeting the design specification. This could be attributed to an to an installation error.

Root causes
Date entry in HIAD
09/09/2024

Facility

Application
Hydrogen transport and distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
All components affected

seal, connection, hose

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Open
Location
highway or similar
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
0

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Released amount (kg)
0.48270249810749
Probable IGNITION SOURCE

References

Sources categories
PHMSA
Reference & weblink

Incident E-2019030722 of the US Pipeline and Hazardous Materials Safety Administration PHMSA:
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%…
(accessed September 2024)