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Clean Hydrogen Partnership

Fire - at the vent stack of a hydrochloric acid production plant

Event

Event ID
508
Quality
Description

An operator had just replaced the ignition port cover on a hydrochloric acid plant burner. Normal start-up was continued by closing the drain valve in the product run off line and opening the combustion chamber condensate line.
At this point a passing mechanic noted that a three foot hydrogen flame was burning from the vent stack. The plant was shut down. No evidence of an explosion or internal burning was identified. No source of ignition was identified for the flame. A small amount of charring occurred on the UPVC stack.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
fire
Macro-region
Europe
Country
United Kingdom
Date
Component involved
venting system (exit)
Failure mode
ignition of vented H2
Initiating cause
unknown
Root CAUSE analysis

no cause of the event was reported.
Probably H2 accumulated in the condensate line which was then burned at the vent stack

Root causes
Unknown
Date entry in HIAD
01/01/2020

Facility

Application
Chemical industry
Sub-application
Hydrochloric acid plant
Hydrogen supply chain stage
All components affected

Reactor vent stack

Location type
Open
Location
industrial area
Operational condition
Pre-event occurrences

An operator had just replaced the ignition port cover on a hydrochloric acid plant burner. Normal start-up was continued by closing the drain valve in the product run off line and opening the combustion chamber condensate line.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Emergency action

A passing mechanic noted that a three foot hydrogen flame was burning from the vent stack. The plant was shut down. No evidence of an explosion or internal burning was identified. No source of ignition was identified for the flame. A small amount of charring occurred on the UPVC stack.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE
Flame type

References

Sources categories
ICHEME
Reference & weblink

Event nr 9478 of the UK database ICHEME in PDF format
https://www.icheme.org/knowledge/safety-centre/resources/accident-data/
(accessed October 2020)