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Clean Hydrogen Partnership

fire on an oil cracker

Event

Event ID
22
Quality
Description

The event occurred on a crude oil cracker. A pipe ruptured on the carbon dioxide absorption tower in the carbon monoxide purification process. Hydrogen, carbon monoxide and carbon dioxide were released and ignited.

No injuries occurred.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
Asia
Country
Japan
Date
Component involved
pipe (generic)
Failure mode
internal explosion
Initiating cause
run-away reaction
Root CAUSE analysis

The initiating casue of the rupture was due to water in the feed crude oil, which changed the composition of the gas mixture and induced an excessive reaction and an unusual rise in pressure.
ROOT CAUSE unknown

Root causes
Unknown
Date entry in HIAD
28/02/2009

Facility

Application
Petrochemical industry
Sub-application
Hydrocracking process
Hydrogen supply chain stage
All components affected

oil cracker

Process temperature range [C]
Very high temperature (500°C to 1000°C)
Process pressure range [MPa]
medium to high pressure (10 to 50 MPa)
Location type
Semiconfined
Location
industrial area
Operational condition
UNKNOWN

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0

In-depth data

Release type
gas mixture
Involved substances (% vol)
H2,
CO,
CO2
Probable IGNITION SOURCE
Explosion type

References

Sources categories
Scientific article
Reference & weblink

From Bockholts and Koehorst,
Handbuch Störfälle, 1992
https://searchworks.stanford.edu/view/2727450

Event nr 12562 of the UK database ICHEME in PDF format
https://www.icheme.org/knowledge/safety-centre/resources/accident-data/
(accessed October 2020)