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Clean Hydrogen Partnership

Fire at a generator of a power plant

Event

Event ID
42
Quality
Description

The incident started with the cracking of the low-pressure turbine blades. This caused an unbalance to turbine generator rotor which led to the failure of the bearings and the loss of confinement of the hydrogen used as a coolant, which ignited. Also the oil pipes connected to the turbine generator were teared open due to the vibrations. The fire spread to cable trays in the turbine building and control equipment room, which triggered a total loss of power supply which lasted for 17 hours. The secondary cooling system of the reactor was stopped until operators started up the diesel-driven fire pumps in order to feed the steam generators with fire water.
There were no injuries, no damage to the nuclear reactor, and no spread of radioactivity.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Asia
Country
India
Date
Component involved
H2 coolant system
Failure mode
rupture & ignition
Initiating cause
conventional component failure (turbine-generator)
Root CAUSE analysis

INITIATING CAUSES
The failure of the low-pressure turbine started the series of events. The initial event was the breaking of some turbine blades.
ROOT CAUSE
The fire could spread up to the control equipment room due to lack of measures for fire propagation and escalation: (i) lack of proper fire-retarding provisions, (ii) inadequacy in fire-barriers, and (iii) insufficient physical separation in redundant safety.

Root causes
Date entry in HIAD
28/07/2024

Facility

Application
Power plant
Sub-application
Nuclear power plant
Hydrogen supply chain stage
All components affected

turbine, collant system, cables, control room

Process temperature range [C]
Above ambient temperature (50°C to 100°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Confined
Location
industrial area
Operational condition
Pre-event occurrences

The release of hydrogen was preceded by the failure of the low-pressure turbine.

Description of the facility/unit/process/substances

DESCRIPTION of the FACILITY
The nuclear power plant was a pressurised water reactor, consisting of a twin - unit of 220 Mwe each. It had been commissioned in the year 1989
and 1992 respectively.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Emergency action

The reactor was immediately shut-down and could be maintained in a safe shut-down state with adequate sub-criticality at all stages. Crash cool down of the primary heat transport system was done and subsequently fire fighting water was injected into the steam generators for maintaining thermosiphon cooling of the core.

Lesson Learnt

Lesson Learnt

The most risk-significant auxiliary systems are, in a decreasing order:
(1) Turbine-generator lubricant oil systems,
(2) Hydrogen cooling system,
(3) Pump lubricant oil,
(4) The electrical components (cables, motors etc.)
The relative importance of the fire consequences is based on the masses involved, which generate very different fire loads. Therefore a hydrogen fire load is much less that the one from oil, however the possibility of explosion raises the attention to be given to the hydrogen system. In this incident, apparently, hydrogen ignited first, assisting or triggering the oil fire.

Corrective Measures

Several measures were implemented on both units of the nuclear plant, aiming at improving the following aspects:
(1) Passive and active fire protection
(2) fire isolation
(3) Fire protection management
(4) Minimisation of combustible materials
(5) Elimination of ignition source
(6) Control Room Habitability

In-depth data

Release type
Gas-liquid mixture
Involved substances (% vol)
H2,
lubricant oil
Release temperature [°C]
25
Release pressure [MPa]
0.4
Probable IGNITION SOURCE
Explosion type

References

Sources categories
Scientific article
Reference & weblink

N.K. Agarwal, UPGRADING OF FIRE SAFETY IN INDIAN NUCLEAR POWER PLANTS, in "Upgrading of fire safety in nuclear power plants", IAEA-TECDOC-1014, Proceedings of an International Symposium, Vienna (Austria), 18-21 November 1997
https://www.iaea.org/publications/5310/upgrading-of-fire-safety-in-nucl…
(accessed July 2024)