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Clean Hydrogen Partnership

Fire in a deposit of metallic waste

Event

Event ID
1248
Quality
Description

The event occurred at a centre handling metal waste. A fire broke out in a container for aluminium alloy shavings, while handling it with a grapple excavator. The fire spread throughout the entire building.
An operator intervened with a fire extinguisher while the excavator operator, assisted by two others, removed the machine from the building. The 61 employees were evacuated.
A plume of dense smoke, visible for several kilometers, rose from the building. Ten residents were confined within the path of the smoke.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
fire
Macro-region
Europe
Country
France
Date
Component involved
chemical storage tank (waste)
Failure mode
rupture & ignition
Initiating cause
accidental hydrogen formation
Root causes
Date entry in HIAD
25/12/2025

Facility

Application
Steel and metals industry
Sub-application
metallic waste handling
Hydrogen supply chain stage
All components affected

metallic cotnainer, crane

Location type
Confined
Location
populated area
Operational condition
Description of the facility/unit/process/substances

BACKGROUND INFORMATION ON THE ACTIVITIES
The company was specialised in recycling of ferrous and non-ferrous materials. On the site effected by the fire, metallic batches were sorted, consolidation and packaged for further processing/recycling.
7075 aluminium alloy (AA7075) is an aluminium alloy with zinc as the primary alloying element and composition:
zinc: 6–6.1% ,
magnesium: 2.1–2.5% ,
copper: 1.2–1.6%
[https://en.wikipedia.org/wiki/7075_aluminium_alloy].

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
Euros
Property loss (onsite)
2.400.000
Post-event summary

Material damage = €2 million
Business interruption losses = €400,000.

Emergency action

The fire was fought by means of water and cement. The smoke triggered a request of home-confinement to few neighbouring houses.
EMERGENCY ACTIONS SEQUENCE
9:30 The fire started.
At 9:34 - Fire department was called and the shut-off valves were closed. While awaiting the arrival of emergency services, site personnel sprayed the fire with a fire hose reel and a fire hose.
10:00 - The firefighters deployed two fire hoses, one of which was mounted on an aerial ladder. 10:45 - Cement, already on site due to ongoing construction work, was used to smother the fire. A new supply had to be requested from a local provider.
12:45 - The fire was brought under control around.
From 12:45 p.m. to 16:00 - The waste was removed from the building and then sprayed with foam to ensure complete extinguishment. Atmospheric readings were taken by emergency services, and the results showed no significant impact.
16:30 - The operation concluded. The firefighting water (approximately 5 m³) was contained on site. It was analysed to determine its discharge point. The waste removed from the building was secured, and the exterior surfaces were cleaned.

Lesson Learnt

Lesson Learnt

Unwanted hydrogen production from oxidation of metallic waste is a well-documented occurrence. It can come to incidents, due to a combination of factors such as high humidity, long storage periods and, above all, storage in confined spaces, what enable the formation of an explosive hydrogen-air mixture.
ARIA source reports that the operator took measures aiming at improving the efficiency of the emergency actions. Nothing is said on possible preventive measures, which could be reduce the probability of formation of the explosive mixture, such as an adequate room ventilation and explosive gas detection.

Corrective Measures

Following this incident, the operator:
(1) relocated the fire hose reels.
(2) Added a 15-tonne cement stockpile to the site.
(3) Install another emergency exit within the building.

In-depth data

Release type
gas-dust mixture
Involved substances (% vol)
H2 100%
metallic dust
Release pressure [MPa]
0.1
Probable IGNITION SOURCE

References

Sources categories
ARIA
Reference & weblink

Event nr 65042 of the French database ARIA
https://www.aria.developpement-durable.gouv.fr/accident/65042/
(accessed December 2025)