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Clean Hydrogen Partnership

Fire in a chlorine production plant

Event

Event ID
34
Quality
Description

In an chlorine production plant, vented chlorine and hydrogen, auto ignited when the hydrogen concentration was allowed to exceed 5% and the mixture mixed with air.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
fire
Macro-region
North America
Country
United States
Date
Component involved
venting system
Failure mode
ignition of vented H2
Initiating cause
wrong operation
Root CAUSE analysis

The INITIATING CAUSE was the formation of a chlorine-hydrogen flammable mixture in the vent.

The excess of hydrogen concentration in the exhaust occurred because the hydrogen detector was not (properly) calibrated.

The ROOT CAUSE was a failure to apply sound routines for the calibration of instruments.

Root causes
Date entry in HIAD
28/02/2009

Facility

Application
Chemical industry
Sub-application
Chlorine production
Hydrogen supply chain stage
All components affected

chlorine electrolyser, exhaust system, gas detection

Location type
Open
Location
industrial area
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Post-event summary

Material damage was 6000 $

In-depth data

Release type
gas mixture
Involved substances (% vol)
CL2
H2
Probable IGNITION SOURCE

References

Sources categories
Zalosh
Reference & weblink

Table II of Appendix A of Zalosh and Short
COMPARATIVE ANALYSIS OF HYDROGEN FIRE AND EXPLOSION INCIDENTS
Quarterly Report No. 2 for Period December 1, 1977 - February 28, 1978
https://www.osti.gov/biblio/6566131
(accessed September 2020)