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Clean Hydrogen Partnership

Fire on board of the hydrogen-propelled passenger ship

Event

Event ID
945
Quality
Description

The boat was performing a drive test when one of the 280 lead gel batteries exploded and took fire.
The local fire brigade was able to extinguish the fire but the above deck section of the boat was extensively damaged.

According to Volger and to Wannemacher, the automatic fire-alarm system of the hydrogen storage and the fuel cells were "brought in a safe state" and did not suffered any damage.

Event Initiating system
Classification of the physical effects
No Hydrogen Release
Nature of the consequences
Macro-region
Europe
Country
Germany
Date
Component involved
battery
Failure mode
explosion (generic)
Initiating cause
wrong installation
Root CAUSE analysis

The INITIATING cause, as reported by the local news, was an explosion in one of the batteries, which developed into a general fire.

According to one of the reference (T. Wannemacher), the "cause was a wrong battery installation by an external battery company".

Root causes
Date entry in HIAD
01/01/2018

Facility

Application
Non-road vehicles
Sub-application
FCEV-boat
Hydrogen supply chain stage
All components affected

hydrogen passenger inland boat

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Process pressure range [MPa]
medium to high pressure (10 to 50 MPa)
Location type
Confined
Location
harbour or waterborne
Operational condition
Pre-event occurrences

The boat was built in 2008 and had already successful started service. The fire developed during a drive test, the references do no report the number of people on board at that time.

Description of the facility/unit/process/substances

DESCRIPTION OF THE BOAT
A detailed description of the boat design is given by F. Vogler et al. at the ICHS2011 (see reference). The boat had installed an electrical motor of 160 kW, provided by two fuel cell systems, each with a peak power of 48 kW, and a 560 V lead gel battery pack.
The hydrogen storage system consisted of 12 tanks at 350 bar , for a total of 50 kg.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Post-event summary

No consequence to people. The over deck part was destroyed. No damage occurred to the on-board hydrogen systems.

Emergency action

Considering the hazards related to the presence of compressed hydrogen on board, the local fire brigade intervened with 50 responders and 2 water throwers.

Lesson Learnt

Lesson Learnt

The boat was the world first boat propelled by hydrogen and fuel cells. Its safety design is described in details by Vogler and by Wannemacher (see references).
According to them, the incident has damaged the public reputation of the fuel cell technologies, but demonstrated the soundness of the safety design:

1) Neither the fuel cell nor the hydrogen were involved in the incident sequence;
2) The preventing and mitigating measures of the hydrogen storage and fuel cells systems worked according to the design;
3) Despite of the massive damages was neither the fuel cell system nor the hydrogen
storage was damaged or endangered;

In-depth data

Release type
no release
Release temperature [°C]
25
Release pressure [MPa]
35
Probable IGNITION SOURCE

References

Sources categories
Scientific article
Reference & weblink

F. Vogler, and G. Warsig, FUEL CELLS IN MARITIME APPLICATIONS CHALLENGES, CHANCES AND EXPERIENCES, International Conference on Hydrogen Safety, ICHS 2001,
http://conference.ing.unipi.it/ichs2011/papers-presentations.htm

F. Vogler, and G. Warsig, FUEL CELLS IN MARITIME APPLICATIONS CHALLENGES, CHANCES AND EXPERIENCES, International Conference on Hydrogen Safety, ICHS 2001,
http://conference.ing.unipi.it/ichs2011/papers-presentations.htm

Hamburger Abendblatt - Bergerdorfer Zeitung, news of the 28 April 2010,
https://www.abendblatt.de/hamburg/bergedorf/vier-und-marschlande/articl…
(accessed October 2020)