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Clean Hydrogen Partnership

Explosion in a vent line

Event

Event ID
433
Quality
Description

After cooldown of a LH2 system, the operator noticed cold gas issuing from a small hole in a flexible section of the vent line. Subsequent examination revealed that a deflagration had taken place in the vent line and there was a small hole in the flexible section. The vent cap showed signs of fire and was stuck in the open position.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
-
Component involved
venting system (line)
Failure mode
internal explosion
Initiating cause
inadequate or no purge
Root CAUSE analysis

The INITIATING CAUSE was the formation of hydrogen-air mixture in the vent.
The mixture may have formed when the line warmed and sucked air back into the line around the seal of the vent cap or the cap may have stuck open and air diffused into the line. No source of ignition was determined. The ROOT CAUSE is unknown.

Root causes
Unknown
Date entry in HIAD
01/11/2025

Facility

Application
Non-road vehicles
Sub-application
Aerospace
Hydrogen supply chain stage
All components affected

vent

Process temperature range [C]
cryogenic temperature (below -50°C)
Location type
Unknown
Location
industrial area
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Property loss (onsite)
0

In-depth data

Release type
liquid
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE
Explosion type

References

Sources categories
ORDIN
Reference & weblink

Mishap no 74 in
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565
https://ntrs.nasa.gov/citations/19740020344

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)
confidential
(accessed October 2025)

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002