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Clean Hydrogen Partnership

Explosion on the pressure release device of a hydrogen supply unit

Event

Event ID
142
Quality
Description

The explosion followed a hydrogen leak on a unit conditioning hydrogen.
The accident was caused by the mechanical rupture of a pressure regulator diaphragm on a section of a hydrogen line that included the dual-stage regulator, shut-off valves, and connecting flanges.This section of the hydrogen line had the purpose to reduce the hydrogen pressure from 220 to 50 bars and further to 3 bar and to supply it to an area for the conditioning of semi-trailers.
The fire was extinguished by powder-based fire estiguishers and by stopping the supply of hydrogen. FInally, the nitrogen was injected in the system..

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Europe
Country
France
Date
Component involved
pressure regulator
Failure mode
rupture & ignition
Initiating cause
material degradation (generic)
Root CAUSE analysis

The INITIATING CAUSE was the mechanical failure of a pressure reduction device.
The ROOT CAUSE is unknown.

Root causes
Unknown
Date entry in HIAD
28/02/2009

Facility

Application
Hydrogen production
Sub-application
industrial gases production
Hydrogen supply chain stage
All components affected

hydrogen supply line, pressure reducer, hydrogen conditioning unit

Location type
Open
Location
industrial area
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Property loss (onsite)
0
Post-event summary

The damage was confined to the pressure reduction unit of the hydrogen line, on a ground surface of 4 m².

Emergency action

A deflagration occurs following a hydrogen leak and its inflammation on a unit conditioning hydrogen. The fire is extinguished by the workers and hydrogen feeding is closed. The installation is stopped and placed under nitrogen.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE
Explosion type

References

Sources categories
ARIA
Reference & weblink

Event description in the French database ARIA
https://www.aria.developpement-durable.gouv.fr/accident/28007/
(accessed October 2020)