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Clean Hydrogen Partnership

Explosion in Microbiological Anaerobic Chamber -

Event

Event ID
717
Quality
Description

A microbiological anaerobic chamber containing a flammable mixture of hydrogen and air exploded. A fire followed the explosion, but was rapidly extinguished by staff using fire extinguishers, prior to the arrival of fire service personnel. The pressure wave from the explosion damaged neighbouring building and caused an injury.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Oceania
Country
Australia
Date
Component involved
reactor / oven / furnace / test chamber
Failure mode
internal explosion
Initiating cause
accidental hydrogen entrance
Root CAUSE analysis

The INITIATING CAUSE was the erroneous admittance of air to the chamber during maintenance. The hydrogen-enriched atmosphere in the chamber mixed with air.
Most likely, the IGNITION SOURCE was the oxidation catalyst in the chamber.

The local operating procedures used in the lab allowed high concentrations of hydrogen to be introduced into the chamber. A component of the ROOT CAUSE was the error of a lab worker.

Root causes
Date entry in HIAD
01/01/2020

Facility

Application
Laboratory / R&D
Sub-application
Biology laboratory
Hydrogen supply chain stage
All components affected

Microbiological Anaerobic Chamber

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Location type
Confined
Location
populated area
Operational condition
Pre-event occurrences

An unknown concentration of hydrogen was present in the chamber, presenting a significant fire and explosion risk. The incident occurred during maintenance.

Description of the facility/unit/process/substances

DESCRIPTION OF THE PROCESS
Mixtures of inert gases and hydrogen are intended to be routinely used in the type of anaerobic chamber involved in the incident. The mixtures used in the chamber involved were produced locally in the laboratory using nitrogen, carbon dioxide, and hydrogen. The hydrogen in the mixture reacts with any oxygen present in the chamber, on a heated catalyst, to eliminate oxygen and keep the chamber anaerobic.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
1
Post-event summary

a user of the chamber was taken to hospital by ambulance to have burns treated. They have subsequently fully recovered from their injuries. Another worker in the lab at the time required medical observation but was otherwise unharmed.

The pressure wave from the explosion blew windows out of the laboratory, with glass hitting a passer-by on a path outside, and glass shards landing up to 30 m away. Ceiling panels were dislodged in the laboratory and adjacent rooms.

Emergency action

After the explosion there was a fire that was rapidly extinguished by staff using fire extinguishers, prior to the arrival of fire service personnel.

Lesson Learnt

Lesson Learnt

H2TOOLS report states the following:
"The practice of making gas mixtures in the laboratory should be eliminated, and gas mixtures with a known low hydrogen concentration should be purchased for use.
The concentration of hydrogen used should be such that it is not possible to form an explosive mixture on dilution with air. "

H2TOOLS further suggests the installation of gas detectors to monitor continuously O2 and H2 concentrations in the chamber.
Finally, it requires as well to ensure awareness and in-depth knowledge of all hazards and risks for all that laboratory workers.

In-depth data

Release type
gas mixture
Involved substances (% vol)
H2, iner gases
Release temperature [°C]
25
Probable IGNITION SOURCE
Explosion type

References

Sources categories
H2TOOLS
Reference & weblink

The original report at the basis of this entry is lost. Nevertheless, H2TOOLS reports the same event, mantioning the same oriignal report.
https://h2tools.org/lessons/hydrogen-explosion-microbiological-anaerobi…
(accessed December 2023)

An older version of the H2TOOLS event report was providing also the date of occurrence, which does not appear anymore in the version accessible in 2026)