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Clean Hydrogen Partnership

Explosion in a metal processing factory

Event

Event ID
477
Quality
Description

The explosion affected a furnace for the annealing of wire in special reducing atmosphere. An excess of hydrogen resulted from an insufficient purge with [96% N2 and 4% CO].

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
Component involved
reactor / oven / furnace / test chamber
Failure mode
internal explosion
Initiating cause
inadequate or no purge
Root CAUSE analysis

The INITIATING CAUSE was the creation of a flammable atmosphere (probably air-hydrogen).

The ROOT CAUSE was probably due to a shortcoming in the purging procedure.

Root causes
Date entry in HIAD
28/01/2026

Facility

Application
Steel and metals industry
Sub-application
generic metal processing
Hydrogen supply chain stage
All components affected

metals heat treatment

Process temperature range [C]
unknown
Process pressure range [MPa]
ambient pressure (around 0.1 MPa)
Location type
Confined
Location
unknown
Operational condition
UNKNOWN

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
3.600

In-depth data

Release type
gas mixture
Probable IGNITION SOURCE
Explosion type

References

Sources categories
Zalosh
Reference & weblink

Table II - Industrial Incidents of Appendix A of Zalosh and Short

COMPARATIVE ANALYSIS OF HYDROGEN FIRE AND EXPLOSION INCIDENTS

Quarterly Report No. 2 for Period December 1, 1977 - February 28, 1978

https://www.osti.gov/biblio/6566131

(accessed September 2020)