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Clean Hydrogen Partnership

Explosion in a industrial gases production plant

Event

Event ID
259
Quality
Description

Gaseous hydrogen leaked from an oil pump part of the filling and conditioning system in a industrial gases production plant. The released hydrogen ignited and exploded.

The cause has been a human error: an operator turned gave a valve a ¼ turn, connecting containers, which were not empty, with the pump.

The hydrogen release occurred in an open space under an awning. This caused the flammable mixture to explode producing a fireball of 10 m of diameter. 2 workers were injured but the material damage was limited to a door and a small room.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Europe
Country
France
Date
Component involved
valve (generic)
Failure mode
erroneous release
Initiating cause
wrong operation
Root CAUSE analysis

A valve was misplaced by the operator, releasing hydrogen under the canopy.

Root causes
Date entry in HIAD
01/01/2022

Facility

Application
Industrial gases production
Sub-application
hydrogen production unit
Hydrogen supply chain stage
All components affected

H2 compressor

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Process pressure range [MPa]
unknown
Location type
Semiconfined
Location
industrial area
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
2
Post-event summary

First degree burns for two employees

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE
Explosion type
Flame type

References

Sources categories
ARIA
Reference & weblink

Event description in the French database ARIA

https://www.aria.developpement-durable.gouv.fr/accident/4411/

(accessed December 2020)