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Clean Hydrogen Partnership

Explosion in a hydrogen purifier

Event

Event ID
430
Quality
Description

During operation of a gaseous hydrogen purifier system, an explosion occurred when the valves were actuated to admit hydrogen. The purifier consisted of a precooler coil immersed in liquid nitrogen.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
-
Component involved
heat exchanger (cold box)
Failure mode
internal explosion
Initiating cause
inadequate or no purge
Root CAUSE analysis

The system had not been completely purged because a valve in the system was not opened. This valve did not appear on the control panel schematic. The source of ignition not reported but was considered to be related to the high gas velocity at the inlet to tile adsorber coil.

Root causes
Date entry in HIAD
01/11/2025

Facility

Application
Non-road vehicles
Sub-application
Aerospace
Hydrogen supply chain stage
All components affected

gas purifier

Location type
Unknown
Location
countryside or desert
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE
Explosion type

References

Sources categories
ORDIN
Reference & weblink

Mishap no 69 in
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565
https://ntrs.nasa.gov/citations/19740020344

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)
confidential
(accessed October 2025)

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002