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Clean Hydrogen Partnership

Explosion in the off-gas system of a nuclear power plant

Event

Event ID
682
Quality
Description

The event occurred in the stack filter house and was preceded by anomalously high radiation level readings from a monitor in the vent stack. When two plant employees entered the filter house to check the trouble, they were exposed to a radiation level of 6 mR/hr and left.
Another employee, outfitted with proper protective clothing entered the area a few hours later and observed water on the floor and a mis overhead. He refilled the off-gas loop seals with water.

The explosion occurred four hours later. The off-gas loop seals had been blown because of a back pressure generated by a partially blocked filter in the vent stack. The filter was clogged by water that had bypassed an improperly installed demister. Hydrogen escaping from the blown loop seal accumulated in the filter house and was ignited when a relay activated to isolate the loop seals.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
Component involved
off-gas system (safeguars seal)
Failure mode
internal explosion
Initiating cause
over-pressurisation
Root CAUSE analysis

The INITIATING CAUSE was the failure of the safeguards (water) seals, due to the build up of pressure due to a clogged filter and cumulation od hydrogen.
The hydrogen released into the vent building, created a flammable mixture with air and ignited from a relay arc.
The ROOT CAUSE could be attributed to the lack of process parameter control and emergency procedure. Hydrogen detection does not seem having been in place as safety measure, and the fact that the water seals had failed does not seem having triggered any mitigating action.

Root causes
Date entry in HIAD
28/01/2026

Facility

Application
Power plant
Sub-application
Nuclear power plant - BWR
Hydrogen supply chain stage
All components affected

demsiter, filter, off-gas house

Location type
Confined
Location
unknown
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
2
Currency
US$
Property loss (onsite)
0
Emergency action

unknown

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE
Explosion type

References

Sources categories
Zalosh
Reference & weblink

Reported at page 8 of Zalosh and Short report:
COMPARATIVE ANALYSIS OF HYDROGEN FIRE AND EXPLOSION INCIDENTS
Quarterly Report No. 2 for Period December 1, 1977 - February 28, 1978
https://www.osti.gov/biblio/6566131
(accessed September 2020)