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Clean Hydrogen Partnership

Explosion In electrolysis cell unit of a chlorine manufacturing plant

Event

Event ID
817
Quality
Description

In a chlorine manufacturing unit, an explosion occurs in the room of the electrolysis cells. The accident occurs during the start-up phase of the unit, it is due to the presence of hydrogen in the chlorine collector of the cells. An amperage error (2000 A instead of 0) during the initiation phase is at the origin of the presence of this gas.

The collector was destroyed and the chlorine spread in the workshop. The month, day and place of the accident are not specified.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Europe
Country
Netherlands
Date
Component involved
electrolytic cell
Failure mode
rupture & ignition
Initiating cause
wrong operation
Root CAUSE analysis

An amperage error (2000 A instead of 0) during the initiation phase is at the origin of the presence of this gas.

The month, day and place of the accident are not specified.

Root causes
Date entry in HIAD
01/01/2020

Facility

Application
Chemical industry
Sub-application
Chlorine production
Hydrogen supply chain stage
All components affected

electrolysers cell, electrolyser building

Process temperature range [C]
Above ambient temperature (50°C to 100°C)
Location type
Confined
Location
industrial area
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Post-event summary

The collector was destroyed and the chlorine spread in the workshop.

In-depth data

Release type
gas mixture
Involved substances (% vol)
H2,
Cl2
Release temperature [°C]
25
Probable IGNITION SOURCE
Explosion type

References

Sources categories
ARIA
Reference & weblink

Event 6444 of the ARIA data base
https://www.aria.developpement-durable.gouv.fr/accident/6444/
(accessed December 2025)