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Clean Hydrogen Partnership

Explosion in a electrical products plant

Event

Event ID
673
Quality
Description

An employee was attempting to re-weld a lifting point on a brazing furnace cover. He was using a tungsten inert gas (TIG) welding machine to build up an attachment point on the cover when an explosion occurred. Its force lifted the furnace cover and propelled it against the employee.
There were no witnesses to the incident.
The furnace had apparently not been evacuated completely of gaseous hydrogen, and this may have triggered the explosion.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
Component involved
reactor / oven / furnace / test chamber
Failure mode
internal explosion
Initiating cause
inadequate or no purge
Root CAUSE analysis

The furnace had apparently not been evacuated completely of gaseous hydrogen, and this may have triggered the explosion.

Root causes
Date entry in HIAD
01/01/2020

Facility

Application
Electrical, electronics and micro-electronics industry
Sub-application
electrical components production
Hydrogen supply chain stage
All components affected

brazing furnace, cover

Location type
Unknown
Location
unknown
Operational condition
Pre-event occurrences

During welding works

Emergency & Consequences

Number of fatalities
0
Number of injured persons
1
Post-event summary

Medium injuries.

Lesson Learnt

Lesson Learnt

Too less is known on the specific furnace application and the accidental sequence, to deduce a lesson.
If the assumed cause is correct, a necessary step before starting any type of maintenance or repairing work is to purge the furnace with nitrogen and to verify the concentration with a detector.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE
Explosion type

References

Sources categories
OHSA
Reference & weblink

U.S. Department of Labor Occupational Safety & Health Administration OHSA, Inspection: 125571786,
https://www.osha.gov/pls/imis/establishment.inspection_detail?id=125571…, (accessed November 2020)