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Clean Hydrogen Partnership

Explosion in chemical plant

Event

Event ID
49
Quality
Description

At an agrochemical plant, an explosion occurred near a drained hydrofluoric acid tank, when 4 employees were welding on adjacent pipelines.
The presence of hydrogen might have been the source.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Asia
Country
Japan
Date
Component involved
chemical storage tank
Failure mode
erroneous release & ignition
Initiating cause
accidental hydrogen formation
Root CAUSE analysis

INTIATING CAUSE may have been he presence of hydrogen in the drained acid tank.
On the ROOT CAUSE can only be speculated.

Root causes
Date entry in HIAD
28/02/2009

Facility

Application
Chemical industry
Sub-application
Fertilisers production
Hydrogen supply chain stage
All components affected

unknown

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Location type
Unknown
Location
industrial area
Operational condition
Description of the facility/unit/process/substances

DESCRIPTION OF THE PROCESS
Hydrochloric acid is non-oxidising but very corrosive acids and is handled in dilute solutions. Contact with metals produces hydrogen gas, which xan ignite and explode. It produces poisonous gas, including chlorine, in a fire.

However, in this case, the presence of hydrogen as reason for the exposion is only given as a possiblity.

Emergency & Consequences

Number of fatalities
1
Number of injured persons
3
Post-event summary

one fatality and three injuries fro mthe explosion.
air pollution measurements recorded around the plant did not indicate the presence of any toxic products, impact on both the environment and local residents would be minimal.
Except for the unit already shut down for maintenance, plant activity was not interrupted.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Release temperature [°C]
25
Probable IGNITION SOURCE
Explosion type

References

Sources categories
ARIA
Reference & weblink

Event no.27237 of the French database ARIA
https://www.aria.developpement-durable.gouv.fr/accident/27273/
(accessed December 2024)

HIAD 1.0 reporting template (Original source unavailable).