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Clean Hydrogen Partnership

Explosion in a calcium plant due to accidental hydrogen production

Event

Event ID
123
Quality
Description

The incident took place in a calcium powdered wire manufactory of "Chepetsk Mechanical Plant". Some amount of water found its way into a container with a mix of different, possibly steel powders. As a result of the chemical reaction, hydrogen was generated, which exploded, ignited by a sparks. The explosion caused 5 injuries and 4 fatalities.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Europe
Country
Russia
Date
Component involved
chemical storage tank
Failure mode
internal explosion
Initiating cause
accidental hydrogen formation
Root causes
Date entry in HIAD
28/02/2009

Facility

Application
Chemical industry
Sub-application
Ca & derivatives production
Hydrogen supply chain stage
All components affected

chemicals storage tank

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Process pressure range [MPa]
ambient pressure (around 0.1 MPa)
Location type
Confined
Location
industrial area
Operational condition
Description of the facility/unit/process/substances

The plant was a major global center for nuclear metallurgy and special materials, producing: 
Nuclear Materials: Zirconium and hafnium products, calcium, and structural components/claddings for nuclear reactor fuel assemblies.
Superconductors: Low-temperature superconducting materials and strands used for advanced scientific and energy projects.
Other Metals: High-purity electrolytic calcium, titanium, and niobium alloys.
Industrial Goods: Specialized tubes, wire, and sheets utilized in nuclear power, aerospace, shipbuilding, oil and gas, and medical industries

Emergency & Consequences

Number of fatalities
4
Number of injured persons
5

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE
Explosion type
Deflagration

References

Sources categories
News
Reference & weblink