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Clean Hydrogen Partnership

Explosion and fire at a bubble chamber

Event

Event ID
386
Quality
Description

During initial testing at a liquid hydrogen bubble chamber facility, an explosion occurred shortly after opening a high pressure hydroger line. The explosion was assumed to have taken place in the liquefier. Piping, transfer lines and dewar were ruptured. Hydrogen escaped and burned in a large cloud.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
-
Component involved
cryogenic pipe
Failure mode
internal explosion
Initiating cause
wrong operation
Root CAUSE analysis

The liquid hydrogen was considered to contain about 2% contaminants, mostly oxygen. The single deoxidation unit was too small. The ignition source was attributed to an electric charge accumulated on solid oxygen as an insulator. The flow of high velocity gas produced the electric charge. With the layer of solid oxygen as insulator having an electric charge, a voltage across the insulator would be sufficient to break it down and cause a spark. The spark was most likely the ignition source.

Root causes
Date entry in HIAD
01/11/2025

Facility

Application
Non-road vehicles
Sub-application
Aerospace
Hydrogen supply chain stage
All components affected

piping, dewar

Process temperature range [C]
cryogenic temperature (below -50°C)
Location type
Unknown
Location
unknown
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0

In-depth data

Release type
gas-liquid mixture
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE
Explosion type

References

Sources categories
ORDIN
Reference & weblink

Mishap no 44 in
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565
https://ntrs.nasa.gov/citations/19740020344

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)
confidential
(accessed October 2025)

The IDEAHY report was also summarised in
Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002