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Clean Hydrogen Partnership

Explosion in a aluminium manufacturing plant

Event

Event ID
1251
Quality
Description

An explosion occurred at the fume treatment unit of a foundry. The fumes contained chlorine, used in the metal treatment process. The treatment unit function by spraying water and caustic soda. The facility was put in safe mode and the furnaces containing metal were shut down. Restarting the furnaces was subject to approval by the classified installations inspectorate.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Europe
Country
France
Date
Component involved
treatment system (gas / fume / dust)
Failure mode
rupture & ignition
Initiating cause
run-away reaction
Root CAUSE analysis

The ROOT CAUSE was the lack of regulation prohibiting the use of hydrogen for entertainment balloons.

Root causes
Date entry in HIAD
25/12/2025

Facility

Application
Steel and metals industry
Sub-application
Al metallurgy
Hydrogen supply chain stage
Process temperature range [C]
ambient temperature (-50°C to +50°C)
Location type
Open
Location
populated area
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Official legal action

Restarting the furnaces was subject to approval by the classified installations inspectorate.

In-depth data

Release type
gas-dust mixture
Involved substances (% vol)
H2
NaOH
aluminium dust
Release temperature [°C]
25
Probable IGNITION SOURCE
Explosion type

References

Sources categories
ARIA
Reference & weblink

Event nr 61581 of the French database ARIA
https://www.aria.developpement-durable.gouv.fr/accident/61581/
(accessed December 2025)