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Clean Hydrogen Partnership

Conventional fire on a CGH2 tube trailer

Event

Event ID
1187
Quality
Description

A tube trailer was driving on a highway, when the drivers noticed in the back camera smoke coming from the rear of the vehicle. After stopping the vehicle on the shoulder, they discovered a fire from the trailer's right rear inner tyre. They attempted unsuccessfully to extinguish the fire using two on-board fire extinguishers. They driver notified the city fire department and the fire brigade arrived about 10 minutes later. They succeeded to extinguish the fire in two hours and 50 minutes. The compressed hydrogen tube was made of carbon composite, and it was affected by the fire, probably starting burning. Because of this, or simply because of the raise in temperature, the fusible plug safety valve (TPRD) activated and released the hydrogen. The KHK report assumed a release without ignition.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
Asia
Country
Japan
Date
Component involved
TPRD
Failure mode
rupture, no ignition
Initiating cause
conventional component failure (fire-tyres)
Root CAUSE analysis

The INITIATING CAUSE was a conventional fire on a tire of the truck. The safety system functioned as designed. The thermally activated pressure relief device (TPRD) functioned as designed, by activating due to the increased temperature and releasing the hydrogen to avoid a failure of the tube under pressure. Regarding the ROOT CAUSE, it must first be noted that regular inspections, and maintenance and replacement procedures are in place for critical components of heavy-duty vehicles, such as tyres and brakes. These measures should be able to prevent negative consequences to the rest of the system. This is even more important for hazardous material transports. Shortcoming in these procedures could be suggested as ROOT CAUSE.

Root causes
Date entry in HIAD
30/08/2025

Facility

Application
Hydrogen transport and distribution
Sub-application
CGH2 tube trailer
Hydrogen supply chain stage
All components affected

TPB, omposite vessel

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Process pressure range [MPa]
medium to high pressure (10 to 50 MPa)
Location type
Open
Location
highway or similar
Operational condition
Description of the facility/unit/process/substances

DESCRIPTION OF THE UNIT The KHK report mentions only one container. Due to the lack of details, the trailer configuration is unclear, but is very probably a multiple-tube trailer. For example Kawasaki trailer had 24 tubes of type III composites, with 200 l of water capacity each. Till 2013, the nominal pressure was 350 bar. From 2014, it was increased to 450 bar, with a total transport capacity of 260 kg of hydrogen.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Emergency action

The the fire brigade was called and extinguished the fire in two hours and 50 minutes.

Lesson Learnt

Lesson Learnt

The safety system functioned as designed. The thermally activated pressure relief device (TPRD) opened because of the increased temperature and released the hydrogen to avoid a failure of the tube (vessel) under pressure. The KHK report says that the hydrogen very probably did not ignite. This is a credible scenario, especially if the point of release is far away from the local conventional fire.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Release temperature [°C]
25
Probable IGNITION SOURCE

References

Sources categories
KHK
Reference & weblink

High Pressure Gas Accident Cases Database of the KHK (High Pressure Gas Safety Association): https://www.khk.or.jp/public_information/incident_investigation/hpg_incident/incident_db.html (accessed May 2025)