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Clean Hydrogen Partnership

collision of a truck carrying Hydrogen cylinders

Event

Event ID
1081
Quality
Description

On a highway, a truck loaded with 400 gas cylinders crashed at night for an undetermined cause against a concrete wall and overturned. It slipped 150 m, before several 200 litre cylinders of hydrogen caught fire and set the truck on fire as well. The police stated that it was “a large fire with detonations”. The 400 gas cylinders were connected together and many of the cylinders had fallen out of their racks.
In order to reduce the danger of further explosions, the fire-brigade cooled the gas cylinders with water for two hours.
The highway remained closed for eight hours.
The driver cabin burned completely. The damage was estimated at 200,000 Euros, not including the damage to the tarmac. The truck driver was taken to hospital with heavy injuries.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
fire followed by an explosion
Macro-region
Europe
Country
Germany
Date
Component involved
piping (collector)
Failure mode
rupture & ignition
Initiating cause
impact, rollover, crash
Root CAUSE analysis

The INITIATING CAUSE was a road crash.

Nothing is reported on the state of health of the drivers, or on possible environmental factors which could have contributed to the crash.

Therefore, in absence of details, the ROOT CAUSE can be attributed to a human error which brought to a loss of control of the vehicle. An important factor which probably contributed to escalation was that all the cinders were all connected together.

Root causes
Date entry in HIAD
01/07/2024

Facility

Application
Hydrogen transport and distribution
Sub-application
CGH2 tube trailer
Hydrogen supply chain stage
All components affected

gas cylinders

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Process pressure range [MPa]
medium to high pressure (10 to 50 MPa)
Location type
Open
Location
highway or similar
Operational condition
Pre-event occurrences

Assuming that all the 200 l cylinders were completely filled at 20 MPa, the truck was carrying a non-credible amount of hydrogen, possible only if it were in liquid form. From the picutre, the cylinders appear standard 50 l, 20 Mpa bottles, corresponding to 290 kg of H2.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
1
Currency
Euros
Property loss (onsite)
200.000
Post-event summary

The driver was brought to the hospital.

Emergency action

The highway was closed to traffic for 8 hours. To reduce the risk of further explosions, the fire-brigade cooled the gas cylinders with water for two hours.
Due to the absence of near water sources, a long water hose had to be connected to a source in the nearest town.

Lesson Learnt

Lesson Learnt

The source does not report any lesson learnt. The fact that the cylinders were all connected to each other made possible a release of the whole load at once. This is a scenario which should be avoided during transport. A corrective design measure could be the creation of subsystems, each provided with proper pressure control (e.g. shut-off valves to be closed during when travelling).

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Released amount (kg)
290
Release temperature [°C]
25
Release pressure [MPa]
20
Probable IGNITION SOURCE

References

Sources categories
News
Reference & weblink

Die Welt news of 30 April 2005
https://www.welt.de/regionales/nrw/article842473/Gastransporter-explodi…
(accessed Aug 2023)

PSI Database ENSAD
https://www.psi.ch/en/ta/ensad
(not online since 2024)