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Clean Hydrogen Partnership

Collision and fire from a CGH2 trailer

Event

Event ID
418
Quality
Description

A CGH2 tube trailer-tractor was hit at the rear by another vehicle, an empty flatbed trailer-tractor. Because of the collision, at least two tube safety valves were broken. The released hydrogen ignited and the fire engulfed the other eight cylinders, which over-heated, causing the pressure relief valve to activate and release the whole content (350 kg).

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
fire
Macro-region
North America
Country
United States
Date
Component involved
valve (generic)
Failure mode
rupture & ignition
Initiating cause
impact, rollover, crash
Root CAUSE analysis

The INITIATING CAUSE was the damage to the pressure control system caused by the collision caused by another vehicle.
The safety measures operated as expected.
Beyond an evident personal responsibility of one driver in the collision, the ROOT CAUSE is difficult to determine. A better design could guarantee stronger protection of the trailer pressure control system.

Root causes
Date entry in HIAD
01/01/2017

Facility

Application
Hydrogen transport and distribution
Sub-application
CGH2 tube trailer
Hydrogen supply chain stage
All components affected

safety valve

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Process pressure range [MPa]
medium to high pressure (10 to 50 MPa)
Location type
Open
Location
highway or similar
Operational condition
Description of the facility/unit/process/substances

The trailer consisted of ten tubes.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Emergency action

The actions are not reported. Time of the fire also unknown.
Since this was a case of immediate release and ignition, It is very probable that the fire was left extinguish, possibly by cooling the tubes, before starting to intervene to recover the vehicles.

Lesson Learnt

Lesson Learnt

The safety measures operated as expected.
A better design of the protective barrier at the rear of the trailer could guarantee stronger protection of the trailer pressure control system, and therefore the reduction of the probability of an escalation. However, it is difficult to take into account all possible crash scenarios generated by traffic. Vehicle and human protection strategies are based on highly standardised assumptions, which do not cover all possible cases, in term of speed, number and mass of vehicles involved, their relative position and direction, etc..

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Released amount (kg)
350
Release temperature [°C]
25
Release pressure [MPa]
20
Probable IGNITION SOURCE

References

Sources categories
PHMSA
Reference & weblink

Incident I-1984070441 of the US Pipeline and Hazardous Materials Safety Administration PHMSA:
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%…
(accessed September 2024)