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Clean Hydrogen Partnership

CGH2 cylinders truck collision

Event

Event ID
296
Quality
Description

A truck loaded with two hydrogen pallets was traveling on a highway, when it was hit by a car turning right. The truck rolled over, and the impact damaged part of the collector pipe, causing the gas to leak and ignite.
The driver immediately put out the fire with a fire extinguisher, so no serious damage occurred.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
fire
Macro-region
Asia
Country
Japan
Date
Component involved
piping (collector)
Failure mode
leak & ignition
Initiating cause
impact, rollover, crash
Root CAUSE analysis

The INITIATING and ROOT CAUSE was a road collision (human error).

Root causes
Date entry in HIAD
30/08/2025

Facility

Application
Hydrogen transport and distribution
Sub-application
CGH2 cylinders truck
Hydrogen supply chain stage
All components affected

connecting pipe (manifold pipe)

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Process pressure range [MPa]
medium to high pressure (10 to 50 MPa)
Location type
Open
Location
highway or similar
Operational condition

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Release temperature [°C]
25
Probable IGNITION SOURCE

References

Sources categories
KHK
Reference & weblink

High Pressure Gas Accident Cases Database of the KHK (High Pressure Gas Safety Association):
https://www.khk.or.jp/public_information/incident_investigation/hpg_inc…
(accessed May 2025)