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Clean Hydrogen Partnership

Fire in a hydrogen production facility

Event

Event ID
1229
Quality
Description

The fire developed in a hydrogen production plant serving an food manufacturer. A high-pressure compressor line (non-further specified) ruptured. It was impossible to use isolation valves to limit/stop released hydrogen flow. The fire was fought by purging the line(s).

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
fire
Macro-region
Asia
Country
United States
Date
Component involved
compressor / booster / pump (pipe)
Failure mode
rupture
Initiating cause
material degradation (generic)
Root causes
Date entry in HIAD
31/10/2025

Facility

Application
Chemical industry
Sub-application
food industry
Hydrogen supply chain stage
All components affected

H2 compressor

Process temperature range [C]
High temperature (100°C to 500°C)
Process pressure range [MPa]
unknown
Location type
Unknown
Location
populated area
Operational condition
UNKNOWN

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Emergency action

Local fire fighters used infra-red camera to localise the flames, and pumped nitrogen in the system. The emergency lasted the whole night.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE

References

Sources categories
News
Reference & weblink

KHQA news of 11 June2025 https://khqa.com/news/local/firefighters-battle-invisible-blaze-at-roquette-americas-hydrogen-plant-in-keokuk-fire-department-thermal-image-leak-rupture-invisible-fire-lee-county-iowa-factory-incident-tank-leak-valves-damaged-pipe-nitrogen-flow-tuesday-night-wednesday-investigation (accessed November 2025)