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Clean Hydrogen Partnership

A road incident involving a CGH2 cylinders trailer

Event

Event ID
1185
Quality
Description

A truck carrying hydrogen cylinders on a village road had to execute an emergency manoeuvre to avoid an oncoming vehicle which had crossed the centre line. The truck hit the curb and overturned. The cylinders were scattered on the road, one of them lost its protection due to the impact with the ground damaging the valve. Hydrogen leaked and ignited.

Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
fire
Macro-region
Asia
Country
Japan
Date
Component involved
valve (generic)
Failure mode
rupture & ignition
Initiating cause
impact, rollover, crash
Root CAUSE analysis

INITIATING CAUSE was a traffic accident.
In absence of information on driver, the ROOT CAUSE is attributed generically to a human error (wrong manoeuvre).

Root causes
Date entry in HIAD
30/08/2025

Facility

Application
Hydrogen transport and distribution
Sub-application
CGH2 cylinders truck
Hydrogen supply chain stage
All components affected

valve, cylinders cap.

Process temperature range [C]
ambient temperature (-50°C to +50°C)
Process pressure range [MPa]
medium to high pressure (10 to 50 MPa)
Location type
Open
Location
populated area
Operational condition

Emergency & Consequences

Number of fatalities
1
Number of injured persons
0

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Release temperature [°C]
25
Probable IGNITION SOURCE

References

Sources categories
KHK
Reference & weblink

High Pressure Gas Accident Cases Database of the KHK (High Pressure Gas Safety Association):
https://www.khk.or.jp/public_information/incident_investigation/hpg_inc…
(accessed May 2025)