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Clean Hydrogen Partnership

Over pressurisation of a LH2 trailer

Event

Event ID
1112
Quality
Description

An LH2 trailer-tractor was returning to the base after a hydrogen delivery at a customer. The trailer was almost empty. Nevertheless, the drivers noticed an increase in the trailer internal pressure. They notified the company support team and pulled into a truck parking place, to avoid the risk of having the safety vent open while traveling. They then performed a controlled, manual venting of the trailer, going from 45 psig (3.1 barg) to 8 psig (0.6 barg). They then returned to the base without further incident.

Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
leak no ignition
Macro-region
North America
Country
United States
Date
Component involved
LH2 tank (road tanker)
Failure mode
rupture, no ignition
Initiating cause
over-pressurisation (wrong operation)
Root CAUSE analysis

The INITIAL CAUSE was over-pressurisation of the LH2 tank, which caused an intervention of the drivers to reduce pressure.
BY using as proxy several similar events, ROOT CAUSE could be tentatively attributed to the failure to 'stabilise' the pressure of the tanker after delivery and before leaving customer's site. This is a procedure aiming at avoiding over-pressurisation by cold gaseous hydrogen during the return travel.

Root causes
Date entry in HIAD
09/09/2024

Facility

Application
Hydrogen transport and distribution
Sub-application
LH2 tanker
Hydrogen supply chain stage
All components affected

vacuum thermal insulation

Process temperature range [C]
cryogenic temperature (below -50°C)
Process pressure range [MPa]
low to medium pressure (below 2 MPa)
Location type
Open
Location
highway or similar
Operational condition
Pre-event occurrences

The trailer was almost empty, after delivery.

Emergency & Consequences

Number of fatalities
0
Number of injured persons
0
Currency
US$
Property loss (onsite)
1.800
Post-event summary

A negligible amount of hydrogen was released.

Emergency action

The emergency was quickly ended by the intervention of the drivers, who performed a manual pressure release operation.

In-depth data

Release type
gas
Involved substances (% vol)
H2 100%
Probable IGNITION SOURCE

References

Sources categories
PHMSA
Reference & weblink

Incident I-2000070308 of the US Pipeline and Hazardous Materials Safety Administration PHMSA:
https://portal.phmsa.dot.gov/analytics/saw.dll?Portalpages&PortalPath=%…
(accessed September 2024)